Portable Proving Unit for Non-Contact Voltage Verification

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional AC voltage measurement systems require galvanic contact, posing safety risks and not providing actual voltage magnitude, while non-contact detectors only indicate the presence of AC voltage without measuring its magnitude.

Innovation Solution

A portable proving unit that includes a DC power source, a DC-to-AC converter, and an insulated wire supported to allow non-contact measurement, enabling the verification of non-contact AC voltage measurement systems by providing a selectable AC voltage output and indicating its presence through visual or audible means.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional voltmeters are used to measure AC voltage, then actual voltage magnitude can be measured, but galvanic contact is required which poses safety risks

Engineering Contradiction:
Improvevoltage magnitude measurementVSAvoidsafety risks from galvanic contact
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an insulated wire as an intermediary carrier that transports AC voltage from the generator to the measurement point without requiring galvanic contact. The non-contact voltage detector measures the voltage induced in this insulated wire, eliminating direct contact with live conductors while maintaining measurement capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical galvanic contact measurement system with a non-contact electromagnetic field-based measurement system. The non-contact voltage detector uses electromagnetic induction to measure voltage without physical contact, substituting the mechanical probe-contact method with a field-based sensing approach

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-affected harmful factors

If non-contact voltage detectors are used, then safety risks are eliminated, but only presence indication is provided without actual voltage magnitude

Engineering Contradiction:
Improvesafety from galvanic contactVSAvoidvoltage magnitude information
Core Design Contradiction:
Object-affected harmful factorsVSLoss of information

Solution Approach 1:

The patent creates a multi-functional system where the insulated wire serves multiple purposes: it acts as both the voltage carrier and the measurement target. The same insulated wire that safely transports voltage also enables non-contact measurement, combining safety and measurement capabilities in a single configuration

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The insulated wire serves as an intermediary that preserves voltage magnitude information while enabling non-contact measurement. It carries the AC voltage signal from the generator to the measurement point, allowing the non-contact detector to sense both presence and magnitude without galvanic contact

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If a proving unit is designed with insulated wire supported outward from housing, then non-contact measurement is enabled, but device complexity increases

Engineering Contradiction:
Improvenon-contact measurement capabilityVSAvoidstructure with wire support portion
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent divides the proving unit into distinct functional segments: the housing containing the DC power source and DC-to-AC converter, and the wire support portion that extends outward to present the insulated wire. This segmentation allows each component to perform its specific function independently while maintaining overall system simplicity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent extends the insulated wire from the horizontal plane of the housing to a vertical or protruding dimension, allowing the wire to be accessible for non-contact measurement while keeping the power conversion components compact within the housing. This dimensional arrangement enables measurement functionality without increasing the footprint of the main unit

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables safe and accurate verification of non-contact AC voltage measurement systems, ensuring they function correctly even in situations without known voltage sources, by providing a verified voltage output and indicating its presence, thus ensuring safe testing and operation.

Implementation Method 1

a DC-to-AC converter (202) that converts a DC voltage to a specified AC voltage

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP3321697B1Proving unit for non-contact voltage measurement systems
Publication Date: 2019.09.11 FLUKE CORP
  • EP3321697B1 patent drawingFigure 1
  • EP3321697B1 patent drawingFigure 2~3
  • EP3321697B1 patent drawingFigure 4~5

AI summary

Systems and methods provide a portable, verified voltage source that allows safe testing of separate non-contact voltage measurement systems. A proving unit of the present disclosure provides a known or specified alternating current (AC) voltage output across an insulated wire, which AC voltage may be fixed or may be user-selectable through a suitable user interface. The proving unit may include a visual indicator and/or an audible indicator that provides the user with an indication confirming that the proving unit is supplying an output voltage with the specifications of the proving unit, so the user will know that the proving unit is operating normally and is ready for testing a non-contact voltage measurement system. If the proving unit cannot provide the specified voltage output, the indicator(s) provides a signal to the user that the proving unit is currently non-functional.