Knock detection device and household appliance including the same

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Solution Overview

Problem

Existing knock detection systems for household appliances are unreliable due to interference from vibrations and noises, leading to false triggering and potential damage to the appliance.

Innovation Solution

A knock detection device comprising a proximity sensor, a sound sensor, and a signal processing unit, which uses a support structure to minimize interference and differentiate between user-generated knocks and appliance vibrations, allowing for reliable detection and response.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a sound sensor is used to detect knocking sounds, then the door can be opened by knocking, but vibrations and noises during appliance operation cause false triggering and unreliable detection

Engineering Contradiction:
Improvedoor opening operationVSAvoidknock detection reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A proximity sensor is introduced as an intermediary device to detect whether the user is in proximity to the appliance before the sound sensor processes knocking sounds. This intermediary detection mechanism filters out false triggers from internal vibrations by verifying user presence first, thereby improving reliability while maintaining ease of operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the sound sensor is placed close to the panel for sensitive detection, then knocking can be detected accurately, but the sensor is more affected by humidity and direct contact forces

Engineering Contradiction:
Improveknocking sound detection sensitivityVSAvoidhumidity and contact force interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The proximity sensor acts as a mediator that enables the sound sensor to be positioned optimally without direct contact with the panel. By detecting user proximity wirelessly, the system maintains detection sensitivity while eliminating harmful effects of humidity and contact forces on the sensor.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a proximity sensor is added to filter out false triggers, then detection reliability improves, but device complexity increases

Engineering Contradiction:
Improveknock detection reliabilityVSAvoidsensor system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The proximity sensor and sound sensor are merged into an integrated detection system where the proximity sensor's output directly controls the signal processing of the sound sensor. This combination achieves improved reliability through coordinated detection while minimizing complexity by using a unified control architecture rather than separate independent systems.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a highly sensitive and reliable knock detection system that effectively avoids false triggering, ensuring accurate user input recognition and maintaining appliance functionality.

Implementation Method 1

a proximity sensor (1), at least one sound sensor (2)

Methodology Applied
Scientific EffectProximity sensing: Electromagnetic Induction

Implementation Method 2

the sound sensor detects sound waves caused by knocking, and the sound waves cause the sound sensor to generate signals

Methodology Applied
Scientific EffectSound wave detection: Acoustic Emission

Data Source

PatentUS11532194B2Knock detection device and household appliance including the same
Publication Date: 2022.12.20 DIEHL AKO STIFTUNG & CO KG
  • US11532194B2 patent drawing
  • US11532194B2 patent drawing

AI summary

A knock detection device includes a proximity sensor, at least one sound sensor, and a signal processing unit. The proximity sensor and the sound sensor are respectively electrically connected to the signal processing unit. The signal processing unit receives and/or processes the signal of the sound sensor according to the signal of the proximity sensor. A household appliance includes the knock detection device. The knock detection device is disposed inside the household appliance on the back side of a panel provided for knocking by a user.