Proximity Sensor Height Control for Permanent Wheelchair Lifts

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Solution Overview

Problem

Existing wheelchair lift devices require physical contact with the stage for height adjustment, are not suitable for permanent installation, and lack reliable safety features to prevent platform elevation without proper gate closure.

Innovation Solution

A height adjustment mechanism using a rail and actuator system with proximity sensors to set and maintain the lift car's maximum elevation height without physical contact, incorporating a biasing member and flexible cable for precise height control and safety interlocks to prevent platform elevation unless gates are securely closed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If mechanical contact sensors are used for height detection, then the sensor can detect platform height, but the sensor requires physical contact with the stage which is not suitable for permanent installation

Engineering Contradiction:
Improveheight detection accuracyVSAvoidpermanent installation suitability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent replaces mechanical contact sensors with optical sensors that detect platform height without physical contact. The optical sensor system uses light beams to measure the position of the lift car relative to the stage, eliminating the need for mechanical contact while maintaining detection accuracy. This substitution enables permanent installation where mechanical contact would be impractical or damaging.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If height adjustment is made during installation for permanent lifts, then the lift can be set to the correct height, but the adjustment mechanism must be simple and quick for installers

Engineering Contradiction:
Improveheight setting accuracyVSAvoidinstallation speed
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The patent implements a self-adjusting height control system where the optical sensor automatically detects when the lift car is at the correct height relative to the stage. During installation, the system self-calibrates by detecting the relationship between the lift car and stage positions, eliminating the need for complex manual measurements and adjustments by installers. The system maintains precise height settings through automatic feedback control.

Inventive Principle:
Principle #25Self-service

3Reliability

If safety features prevent platform elevation unless gates are closed, then user safety is improved, but the control system complexity increases

Engineering Contradiction:
Improvesafety feature reliabilityVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses optical sensors to provide feedback on gate position and lift car height to the control system. The sensors detect whether gates are properly closed and whether the lift car is at safe positions, automatically preventing platform elevation when safety conditions are not met. This feedback-based approach implements reliable safety features through relatively simple sensor-input/control-response logic rather than complex mechanical safety mechanisms.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS7721850B2Permanently-installed wheel chair lift with height control
Publication Date: 2010.05.25 AGM CONTAINER CONTROLS INC
  • US7721850B2 patent drawing
  • US7721850B2 patent drawing
  • US7721850B2 patent drawing

AI summary

A height control mechanism for a lift device includes an elongated rail and an actuator slidingly mounted thereto. The actuator is biased toward a first end of the rail, and a proximity sensor is mounted proximate the second end of the rail. A cable pulls the actuator toward the second end of the rail as the lift device is elevated. When the proximity sensor detects the presence of the actuator, a signal is generated to halt further elevation. The position of the proximity sensor along the rail can be adjusted to set the maximum height of the lift device. A second proximity sensor, responsive to the presence of the actuator, can also be secured to the rail to generate a signal indicating that the lift device has been elevated off of the ground by a short distance.