Proxy Log Conversion Across Industrial Automation Protocols

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Solution Overview

Problem

Industrial automation systems face challenges in sending log data across different networks and communication protocols to a Syslog collector, as devices may not be on the same network or support the same communication protocol, leading to inaccessibility of log data for security and control decisions.

Innovation Solution

Implementing event proxy servers and clients that convert and forward log data from devices using different protocols to a Syslog collector, enabling log data from diverse industrial automation components to be sent across unconverged networks and protocols, and generating system log messages interpretable by the collector.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If log data is collected from devices using different communication protocols across multiple networks, then the security and functionality of the industrial automation system is improved, but the device complexity increases due to the need for protocol conversion and proxy servers

Engineering Contradiction:
ImprovesecurityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces proxy servers as intermediary components that receive log data from devices using various communication protocols (Modbus, Siemens, ABB, etc.) and convert them to a standardized format for the Syslog collector. This intermediary layer enables the system to collect security-relevant log data from heterogeneous devices without requiring each device to support multiple protocols or the collector to handle protocol diversity directly, thus improving security monitoring capability while managing complexity through centralized protocol conversion.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If log data from devices on different networks is collected, then the operational monitoring capability is improved, but the device complexity increases due to network bridging requirements

Engineering Contradiction:
Improveoperational monitoring capabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The proxy servers are designed with multi-functionality to handle both protocol conversion and network bridging operations. Each proxy server can receive log data from devices on its local network using native protocols, convert the data to standardized format, and forward it to the Syslog collector on a different network. This universal capability allows the system to monitor operations across multiple isolated networks without requiring separate infrastructure for each network segment, improving operational monitoring while controlling complexity through consolidated server functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If protocol conversion is implemented to send log data to the Syslog collector, then the adaptability of the system is improved, but the device complexity increases due to conversion requirements

Engineering Contradiction:
ImproveadaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a standardized conversion format as an intermediary representation layer between diverse device protocols and the Syslog collector. All log data from different device types (PLCs, sensors, actuators) using various protocols (Modbus, Siemens, ABB, Rockwell, Schneider) is converted to this intermediate standardized format by proxy servers, which then forwards it to the collector. This approach provides high adaptability to accommodate new device types and protocols while managing complexity by maintaining a single conversion target format rather than requiring direct compatibility between all device pairs.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11853040B2Proxy system for system log messages
Publication Date: 2023.12.26 ROCKWELL AUTOMATION TECH INC
  • US11853040B2 patent drawing
  • US11853040B2 patent drawing
  • US11853040B2 patent drawing

AI summary

An industrial automation system includes a collector component communicatively coupled to a first network and configured to receive one or more event logs via a first communication protocol. The industrial automation system also includes a first industrial automation component communicatively coupled to the first network and the collector component. The first industrial automation component is configured to communicate via the first communication protocol. Additionally, the industrial automation system includes a second industrial automation component configured to communicate via a second communication protocol, generate a first event log representative of a property associated with the second industrial automation component, and send the first event log to the first industrial automation component. The first industrial automation component is configured to convert the first event log into second event log interpretable by the collector component and send the second event log to the collector component via the first network.