Prussian-Blue Cathode Composition for Stable Sodium-Ion Battery Storage

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Solution Overview

Problem

Existing Prussian-blue materials for sodium ion secondary batteries suffer from deterioration of electrochemical properties during long-term storage, leading to poor cycling performance and rate performance.

Innovation Solution

A positive electrode active material comprising a compound represented by formula (NaxAy)a□bM1[M2(CN)6]δ, where A is an alkali metal with a larger ionic radius than sodium, is developed, with a specific pH value in an aqueous solution of 7.6 to 8.5, and a gradient layer of A element distribution, to reduce water absorption and enhance high-temperature cycling and rate performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If Prussian-blue materials are used as positive electrode active material, then high capacity and high voltage plateau are achieved, but electrochemical properties deteriorate during long-term storage

Engineering Contradiction:
Improveelectrochemical property stabilityVSAvoidlong-term storage duration
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent changes the chemical composition parameters by introducing alkali metal elements (K, Rb, or Cs) as dopants in specific amounts (0.01-0.50 mol per formula unit) and controlling the Na/A ratio (0.95-1.05), which modifies the crystal structure and electronic properties to improve storage stability while maintaining electrochemical performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system by combining Prussian-blue analogues with alkali metal elements, forming a doped composite structure (Na1-yAyM[Fe(CN)6] where A=K, Rb, or Cs) that synergistically improves both storage stability and electrochemical properties

Inventive Principle:
Principle #40Composite materials

2Speed

If Prussian-blue materials are used, then rapid sodium ion transport is achieved, but cycling performance deteriorates over time

Engineering Contradiction:
Improvesodium ion transport rateVSAvoidcycle life
Core Design Contradiction:
SpeedVSDuration of action of moving object

Solution Approach 1:

The patent optimizes compositional parameters (Na content, A element content, M1/M2 ratios) to achieve a balance between ion transport channels and structural stability, enabling fast sodium ion diffusion while maintaining framework integrity during repeated cycling

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces local structural modifications through A element doping at specific lattice positions, creating regions with enhanced ion conductivity while maintaining overall structural stability, thus improving both rate performance and cycling life

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If conventional Prussian-blue materials are used, then simple preparation is achieved, but water absorption increases during storage

Engineering Contradiction:
Improvepreparation simplicityVSAvoidwater absorption
Core Design Contradiction:
Ease of manufactureVSLoss of substance

Solution Approach 1:

The patent modifies the stoichiometric parameters and chemical composition by incorporating A elements and controlling Na/A ratios, which alters the surface chemistry and crystal structure to reduce hygroscopicity while maintaining ease of preparation through conventional synthesis methods

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified Prussian-blue materials exhibit improved high-temperature cycling and rate performance, reduced specific capacity loss, and simplified battery manufacturing, while maintaining structural integrity.

Implementation Method 1

a positive electrode active material comprising a compound represented by formula (NaxAy)a□bM1[M2(CN)6]δ, where A is an alkali metal with a larger ionic radius than sodium

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 2

a gradient layer of A element distribution

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS12500231B2Positive electrode active material, sodium ion secondary battery comprising same and power consuming device
Publication Date: 2025.12.16 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US12500231B2 patent drawing
  • US12500231B2 patent drawing

AI summary

A positive electrode active material is granular and comprises a compound represented by formula 1: (NaxAy)a□bM1[M2(CN)6]δ, wherein A is selected from at least one of alkali metal elements and has an ionic radius greater than that of sodium, M1 and M2 are each independently selected from at least one of transition metal elements, 0<y≤0.2, 0<x+y≤2, 0≤δ≤1, a+b=2, 0.85≤a≤0.98, □ represents a vacancy, and b represents the number of vacancies; and when the positive electrode active material is dissolved, at a temperature of 20° C., into an aqueous solution having a concentration of 5 g/100 g water, a pH value of the aqueous solution is in a range of 7.6 to 8.5. The positive electrode active material has good cycling and rate performance, and a high specific capacity.