Pseudo-Crossover Safety Harness for Easy Donning and D-Ring Alignment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional fall-protection safety harnesses, particularly crossover-style harnesses, are cumbersome to don and can lead to strap tangling, especially for novice users, while H-style harnesses are easier to wear but may not provide optimal D-ring positioning for certain applications.

Innovation Solution

A pseudo-crossover design with ventral straps that deviate transversely inward and outward to form a ventral buckle aligned with the sagittal plane, incorporating 180-degree twists and folds to facilitate easy donning and secure attachment, while maintaining advantageous D-ring positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a crossover-style harness is used, then the D-ring positioning is optimal for certain applications, but the harness is cumbersome to don and can lead to strap tangling

Engineering Contradiction:
ImproveD-ring positioningVSAvoiddonning process
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The ventral strap is divided into multiple segments including a first portion, a second portion, and a connecting portion. This segmentation allows each part to perform its specific function independently, enabling the strap to achieve the crossover configuration for optimal D-ring positioning while simplifying the donning process through structured routing paths.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The harness is designed with pre-configured routing paths and attachment points that guide the user through the donning process. The ventral strap's connecting portion is pre-positioned to automatically route between the shoulder straps, eliminating the need for complex manual adjustments and preventing strap tangling before the user even completes the donning process.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If a crossover-style harness is used, then the D-ring positioning is optimal for certain applications, but strap tangling occurs

Engineering Contradiction:
ImproveD-ring positioningVSAvoidstrap tangling
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

By segmenting the ventral strap into distinct portions with defined routing paths, the design prevents random strap entanglement. Each segment has a predetermined path that guides it away from other straps, eliminating the crossover tangling issue while maintaining the D-ring positioning benefits.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connecting portion of the ventral strap acts as an intermediary element that mediates between the first and second portions. It provides a controlled transition path that prevents direct interaction and potential tangling between the left and right ventral straps, while still achieving the desired crossover configuration for proper D-ring alignment.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If an H-style harness is used, then the harness is easier to don, but the D-ring positioning is not optimal for certain applications

Engineering Contradiction:
Improvedonning processVSAvoidD-ring positioning
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The ventral strap segmentation enables the harness to combine the ease of H-style donning with the D-ring positioning benefits of crossover designs. The first and second portions can be independently routed for easy donning, while the connecting portion ensures proper crossover configuration for optimal D-ring alignment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The ventral strap design serves multiple functions simultaneously: it provides easy donning like an H-style harness, achieves optimal D-ring positioning like a crossover harness, and prevents strap tangling. This multi-functionality makes the harness universally applicable across different use cases without compromise.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP4355439B1Safety harness with pseudo-crossover ventral straps having two folds
Publication Date: 2026.01.21 3M INNOVATIVE PROPERTIES CO
  • EP4355439B1 patent drawingFigure 1
  • EP4355439B1 patent drawingFigure 2
  • EP4355439B1 patent drawingFigure 3

AI summary

A fall-protection safety harness with first and second ventral straps and with a ventral buckle that is at least generally aligned with a sagittal plane of the user.