Pseudo-Graphite Electrodes for COD Sensing

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Solution Overview

Problem

Current electrochemical methods for chemical oxygen demand (COD) sensing require resilient electrodes that withstand high oxidation potentials, but existing materials like boron-doped diamond are costly and have limitations in heterogeneous electron transfer coefficients and corrosion resistance.

Innovation Solution

The use of pseudo-graphite electrodes, modified with tin-oxide, oxygen-bearing groups, cyclopropyl groups, or diamond-like carbon, which are coated with tin oxide nanoparticles to enhance detection capabilities, providing improved corrosion resistance and heterogeneous electron transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If boron-doped diamond electrodes are used, then corrosion resistance is improved, but cost increases and heterogeneous electron transfer coefficients decrease

Engineering Contradiction:
Improvecorrosion resistanceVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent uses composite materials by combining pseudo-graphite (providing high electron transfer coefficients and conductivity) with diamond-like carbon coatings (providing corrosion resistance). This composite approach achieves the performance benefits of both materials while avoiding the high cost and low electron transfer coefficients of pure boron-doped diamond electrodes.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by coating diamond-like carbon only on the surface of the pseudo-graphite electrode. This provides corrosion resistance at the surface level where it is most needed, while maintaining the bulk pseudo-graphite's superior electrical properties and electron transfer characteristics.

Inventive Principle:
Principle #3Local quality

2Reliability

If boron-doped diamond electrodes are used, then corrosion resistance is improved, but heterogeneous electron transfer coefficients decrease

Engineering Contradiction:
Improvecorrosion resistanceVSAvoidheterogeneous electron transfer coefficients
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent uses composite materials by combining pseudo-graphite (providing high electron transfer coefficients and conductivity) with diamond-like carbon coatings (providing corrosion resistance). This composite approach achieves the performance benefits of both materials while avoiding the high cost and low electron transfer coefficients of pure boron-doped diamond electrodes.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by coating diamond-like carbon only on the surface of the pseudo-graphite electrode. This provides corrosion resistance at the surface level where it is most needed, while maintaining the bulk pseudo-graphite's superior electrical properties and electron transfer characteristics.

Inventive Principle:
Principle #3Local quality

3Measurement precision

If surface modification with tin-oxide or oxygen-bearing groups is applied, then sensitivity for organic content detection is improved, but device complexity increases

Engineering Contradiction:
ImprovesensitivityVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by modifying the surface chemistry of the pseudo-graphite electrode through oxidation to introduce oxygen-bearing groups. This chemical parameter change enhances the electrode's sensitivity to organic content detection without requiring complex device architecture or additional components.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified pseudo-graphite electrodes demonstrate enhanced sensitivity, stability, and corrosion resistance, achieving a wider linear range and lower limit of detection for COD sensing, comparable to or exceeding existing technologies.

Implementation Method 1

Modifying the pseudo-graphite surface may include oxidizing the pseudo-graphite surface to produce oxygen bearing groups to enhance the electrode for detecting organic content

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

a method may include coating a pseudo-graphite electrode material onto a surface of an electrode substrate to produce a pseudo-graphite surface

Methodology Applied
Scientific EffectDeposition: Deposition (physical)

Data Source

PatentUS11415539B2Chemical oxygen demand sensing using pseudo-graphite
Publication Date: 2022.08.16 ABB (SCHWEIZ) AG
  • US11415539B2 patent drawing
  • US11415539B2 patent drawing
  • US11415539B2 patent drawing

AI summary

Methods, electrodes, and sensors for pH sensing using pseudo-graphite are disclosed. In one illustrative embodiment, a method may include coating a pseudo-graphite material onto a surface of an electrode substrate to produce a pseudo-graphite surface. The method may also include exposing the pseudo-graphite surface to a sample to detect organic content in the sample.