Pseudo-Random Phased Array Eliminates Grating Lobes

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Solution Overview

Problem

Current two-dimensional optical phased arrays face limitations such as slow steering speed, temperature sensitivity, grating lobes, and limited field of regard due to the use of liquid crystal or optical waveguide technologies, which hinder their effectiveness in military and commercial applications.

Innovation Solution

A two-dimensional optical phased array constructed as a stacked assembly of multiple chips with optical waveguide structures, metal electrodes, and dielectric filling, featuring pseudo-random emitter spacing and microlenses to eliminate grating lobes and enhance steering speed, operating over a wide temperature range and multiple wavelength bands.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If liquid crystal based optical phased array is used, then power consumption is low, but steering speed is slow (10's of milliseconds)

Engineering Contradiction:
Improvepower consumptionVSAvoidsteering speed
Core Design Contradiction:
Use of energy by moving objectVSSpeed

Solution Approach 1:

The optical phased array is segmented into multiple independent emitter elements arranged in a two-dimensional array, where each element can be independently controlled by separate electrodes. This segmentation allows parallel control of multiple elements, enabling fast beam steering without the slow response time of liquid crystal-based systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces liquid crystal-based phase modulation with a direct electro-optic modulation approach using transparent conducting oxide electrodes. This substitution eliminates the need for liquid crystal molecules to reorient, achieving sub-millisecond response times while maintaining low power consumption through capacitive charging of the electrode structures.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of manufacture

If regular spaced emitter array is used, then manufacturing is simple, but grating lobes are generated reducing beam quality

Engineering Contradiction:
Improveemitter array fabricationVSAvoidbeam quality
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent employs a pseudo-random asymmetric spacing pattern for the emitter elements rather than a regular periodic arrangement. This asymmetric distribution eliminates grating lobes by preventing constructive interference at unwanted angles, while the pseudo-random nature allows for simplified fabrication processes compared to precisely engineered aperiodic structures.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The emitter spacing parameters are varied according to a pseudo-random sequence, changing the spatial distribution characteristics of the array. This parameter variation eliminates the periodicity that causes grating lobes, improving beam quality without requiring complex manufacturing precision.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If fixed aperture phased array is used, then structure is simple, but field of regard is limited

Engineering Contradiction:
Improvearray structureVSAvoidfield of regard
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic beam steering capability by independently controlling the phase and amplitude of each emitter element through electronic modulation. This dynamic control allows the beam to be steered across a wide field of regard (>120 degrees) without any mechanical movement, maintaining structural simplicity while achieving high adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The two-dimensional emitter array structure serves multiple functions: it provides wide field of regard coverage, enables fast beam steering, and maintains structural simplicity. The same array configuration supports operation across different wavelength bands, enhancing versatility without increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Device complexity

If single wavelength phased array is used, then design is simple, but multi-band operation capability is lost

Engineering Contradiction:
Improvephased array designVSAvoidwavelength band coverage
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent designs the emitter elements and interconnect structures to be wavelength-agile, allowing the same physical structure to operate across multiple wavelength bands (e.g., 1.55 μm, 10.6 μm). The transparent conducting oxide electrodes and waveguide structures are engineered to support broad spectral operation, providing multi-band capability without increasing design complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The optical properties of the emitter elements are engineered to be可调 (tunable) across different wavelength ranges by modifying the refractive index and absorption characteristics of the materials. This allows the phased array to maintain its structural simplicity while adapting to different wavelength bands through material parameter optimization.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables fast beam steering (less than 1 millisecond), large field of regard (>120°), and simultaneous multi-wavelength operation with negligible sidelobes, making it suitable for infrared countermeasures and compact laser radar systems while being robust to temperature and vibration.

Implementation Method 1

optical waveguide structures

Methodology Applied
Scientific EffectOptical waveguide: Waveguide (optics)

Implementation Method 2

microlenses to eliminate grating lobes

Methodology Applied
Scientific EffectLens focusing: Lens

Data Source

PatentUS10613411B1Pseudo-randomly spaced two-dimensional phased array assembly
Publication Date: 2020.04.07 HRL LAB
  • US10613411B1 patent drawing
  • US10613411B1 patent drawing
  • US10613411B1 patent drawing

AI summary

A phased array that comprises a predetermined number of emitter/receiver elements; said emitter/receiver elements being arranged on a array formed of stacked rows, wherein the emitter/receiver elements in each row of the array are distributed according to a pseudo-random pattern; and the heights of the rows vary according to a pseudo-random pattern.