Pseudo-Stereoscopic Image Generation for Mirror Welding Visualization

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Solution Overview

Problem

Training in environments like mirror welding can be challenging due to the complexity and difficulty of visualizing tasks, especially in tight spaces where using mirrors is necessary, requiring advanced training and skill, and existing methods do not effectively simplify the process.

Innovation Solution

A method and system that converts a single video source image into a pseudo-stereoscopic image by duplicating, cropping, and offsetting it, allowing users to perceive depth through a stereoscopic display, which can be integrated into a welding helmet with a Bluetooth module and virtual reality lenses, enhancing visualization and reducing the need for mirror imaging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If mirrors are used for visualization in tight spaces, then the user can see the work area, but the image is mirrored requiring advanced training and skill to interpret

Engineering Contradiction:
Improvevisualization easeVSAvoidtraining complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent inverts the conventional mirrored image approach by using stereoscopic imaging that presents a non-mirrored, natural view of the work area. Instead of showing a reflected image that requires mirror-reading skills, the system captures and displays the actual scene as seen by the camera, eliminating the need for workers to relearn spatial orientation while maintaining visualization capability in tight spaces

Inventive Principle:
Principle #13The other way round (Inversion)

2Measurement precision

If stereoscopic display is implemented, then depth perception is improved, but the system complexity increases

Engineering Contradiction:
Improvedepth perceptionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent creates a stereoscopic copy of the visual scene by generating multiple slightly offset images from a single camera view, simulating the natural separation between human eyes. This copying approach provides authentic depth perception without requiring complex multi-camera rig setups, as the stereoscopic effect is achieved through image processing and computational generation of the duplicate视角

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent introduces a stereoscopic display system as an intermediary between the worker and the actual work area. This intermediary processes and presents the visual information in a depth-enhanced format, allowing the worker to perceive spatial relationships more accurately without directly observing the physical environment, thereby reducing the need for complex physical imaging setups

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If mirror welding training is provided, then workers can perform mirror welding, but the training process is lengthy and complex

Engineering Contradiction:
Improvewelding capabilityVSAvoidtraining time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent fundamentally changes the training approach by inverting the image presentation from mirrored to non-mirrored. Instead of training workers to interpret mirrored images, the system displays the work area as it naturally appears, allowing workers to immediately understand spatial relationships without lengthy training on mirror interpretation, while still enabling mirror welding capability

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentUS11681144B1Method, system, and apparatus for mixed reality
Publication Date: 2023.06.20 DANGELO TECHNOLOGIES LLC
  • US11681144B1 patent drawing
  • US11681144B1 patent drawing
  • US11681144B1 patent drawing

AI summary

A method system an apparatus to convert an image to a pseudo-stereoscopic image comprising receiving an image through a video source, duplicating the captured image, cropping the captured image and the duplicated image by applying an offset to the images, outputting the images to a display be displayed to a user in a manner such that user perceives depth in the images due to the applied offset and displaying the images on a stereoscopic display.