PSU Input Current Warning Control for Power Network Stability

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Solution Overview

Problem

Power supply units (PSUs) in information handling systems face challenges in managing input current fluctuations, leading to potential overloading of power networks, which can result in power breakdowns due to uncontrolled current draw during voltage changes.

Innovation Solution

Implementing an input over current warning (OCW) setting in PSUs that trigger interrupts to the baseboard management controller (BMC) when current exceeds a configured threshold, allowing for adjustments to the workload to manage power consumption and prevent overloading by adjusting the discharging rate of the PSU.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the PSU allows high input current draw to meet workload power demands, then the power delivery capability is improved, but the power network may become overloaded leading to power breakdowns

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidpower network stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The PSU continuously monitors input current and compares it against the OCW threshold, triggering an interrupt to the BMC when the threshold is exceeded. This feedback mechanism enables real-time detection and response to overcurrent conditions, allowing the system to adjust workload or power distribution to prevent network overload while maintaining reliable operation within safe current limits.

Inventive Principle:
Principle #23Feedback

2Reliability

If the PSU restricts input current to prevent power network overload, then the power network stability is improved, but the power delivery capability to meet workload demands deteriorates

Engineering Contradiction:
Improvepower network stabilityVSAvoidpower delivery capability
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The system dynamically adjusts power delivery based on real-time current conditions. When input current exceeds the OCW threshold, the PSU generates an interrupt that enables the BMC to modify workload characteristics or power distribution parameters. This dynamic adjustment allows the system to maintain power delivery capability within safe limits, adapting to changing conditions to prevent overload while meeting workload requirements.

Inventive Principle:
Principle #15Dynamics

3Productivity

If the PSU operates without input current monitoring to maximize productivity, then the workload processing speed is improved, but the risk of power breakdown increases

Engineering Contradiction:
Improveworkload processing speedVSAvoidpower system reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The OCW threshold is pre-configured in the PSU to establish safe operating limits before power breakdown can occur. The continuous monitoring and interrupt mechanism enable preliminary detection of approaching dangerous current levels, allowing the BMC to take corrective action (such as workload adjustment) before the system enters a failure state, thus maintaining both productivity and reliability.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11086390B2Method and apparatus for improving power management by controlling a system input current in a power supply unit
Publication Date: 2021.08.10 DELL PROD LP
  • US11086390B2 patent drawing
  • US11086390B2 patent drawing
  • US11086390B2 patent drawing

AI summary

An information handling system has power supply units (PSUs), each of which includes an input over current warning (OCW) setting that provides a reference for an amount of an input current drawn by a corresponding workload. Each of the PSUs sends an interrupt to a baseboard management controller (BMC) when the amount of the input current drawn by the corresponding workload exceeds the corresponding configured input OCW setting. In response to the received interrupt, the BMC requests an adjustment to the corresponding workload.