Power Supply Unit High Line Mode Control

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Solution Overview

Problem

Information Handling Systems (IHS) power supply units face challenges in managing input voltage operations efficiently, particularly in handling wide voltage ranges, which can lead to overloading of power networks and inconvenience due to breaker tripping during voltage brownouts.

Innovation Solution

A microcontroller-based power supply unit (PSU) management system that determines the current line status and wattage rating to enable high line only operation, disabling low line capabilities and setting input turn-off voltages accordingly, ensuring the PSU operates within optimal conditions and reduces power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the PSU operates over a wide voltage range (90-264 VAC), then the adaptability to different power environments is improved, but the power network may become overloaded and breakers may trip during voltage brownouts

Engineering Contradiction:
Improvevoltage range compatibilityVSAvoidpower network stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system dynamically adjusts its operating mode based on detected line conditions. The microcontroller monitors input voltage and automatically switches between universal mode (90-264 VAC) and high line mode (180-264 VAC), enabling the PSU to adapt its behavior to current power network conditions and prevent overload situations

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the operational parameters of the PSU by modifying the input voltage threshold for operation. In high line mode, the PSU raises the minimum operating voltage threshold, effectively limiting operation to higher voltage ranges. This parameter change prevents the PSU from operating during low voltage brownout conditions that could cause network overload

Inventive Principle:
Principle #35Parameter changes

2Power

If the PSU draws maximum input current at low voltage (12A at 100 VAC), then the power delivery capability is improved, but the power network becomes overloaded

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidpower network capacity
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The system takes preliminary action by detecting line conditions before operation and preventing operation when conditions would cause overload. The microcontroller evaluates input voltage and line status before enabling PSU operation, de-asserting the PS_ON signal when voltage levels indicate potential network overload conditions, thus preventing the harmful effect before it occurs

Inventive Principle:
Principle #9Preliminary anti-action

3Productivity

If the PSU operates during voltage brownouts, then the availability of power supply is improved, but breaker tripping occurs causing inconvenience

Engineering Contradiction:
Improvepower supply availabilityVSAvoidoperational continuity
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The system uses feedback from voltage sensing circuits to monitor input conditions continuously. The microcontroller receives feedback about line status and voltage levels, and automatically adjusts operation accordingly - maintaining operation during acceptable brownouts while shutting down when conditions indicate imminent breaker tripping, thus optimizing both availability and operational continuity

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows IHS power supply units to operate efficiently by reducing power consumption and preventing network overload, maintaining system stability during voltage fluctuations and ensuring high line only operation, thus minimizing disruptions and operational inefficiencies.

Implementation Method 1

a power train configured to convert electrical energy received by the PSU into electrical energy usable by the information handling system

Methodology Applied
Scientific EffectElectrical Energy Conversion:

Data Source

PatentUS11726547B1Information handling system power supply input voltage operation management systems and methods
Publication Date: 2023.08.15 DELL PROD LP
  • US11726547B1 patent drawing
  • US11726547B1 patent drawing
  • US11726547B1 patent drawing

AI summary

An information handling system includes a power supply unit having a power train configured to convert electrical energy received by the power supply unit into electrical energy usable by the information handling system and a microcontroller that includes non-volatile memory holding a line status register. The microcontroller is configured to set or reset the power supply unit for high line only operation, and the information handling system is configured to notify the power supply unit microcontroller to set or reset the power supply unit for high line only operation.