Pt Single-Site Catalysts Stabilized by DPTZ Ligand Self-Assembly

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Solution Overview

Problem

Heterogeneous single-site catalysts face challenges in maintaining selectivity and stability due to the thermodynamic instability of single metal atoms, leading to aggregation during synthesis and reaction conditions, especially on high surface area catalyst supports.

Innovation Solution

A metal-ligand self-assembly method is employed to create Pt single-site centers on powdered metal oxide supports like MgO, Al2O3, and CeO2 by simultaneously impregnating Pt and the 3,6-di-2-pyridyl-1,2,4,5-tetrazine (DPTZ) ligand, stabilizing Pt(II) centers within the N binding pockets and minimizing nanoparticle formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If single metal atoms are used to create heterogeneous single-site catalysts, then catalytic selectivity is improved, but thermodynamic instability causes metal atoms to aggregate during synthesis and reaction conditions

Engineering Contradiction:
Improvecatalytic selectivityVSAvoidstability of single metal atoms
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent introduces organic ligands (such as phosphines, N-heterocyclic carbenes, or pyridine derivatives) as intermediary molecules that coordinate to single metal atoms on the catalyst surface. These ligands act as stabilizing agents that prevent metal atom aggregation while maintaining the single-site catalytic structure. The ligands form protective shells around isolated metal atoms, creating a steric and electronic barrier against aggregation during synthesis and reaction conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates composite catalyst structures by combining single metal atoms with organic ligands and support materials (such as oxides or carbon-based supports). This composite approach integrates the high selectivity of single-site catalysts with the stability provided by the ligand-metal-support system. The resulting composite structure maintains atomically dispersed metal centers while achieving thermodynamic stability through multiple interaction mechanisms.

Inventive Principle:
Principle #40Composite materials

2Productivity

If metal density on the catalyst surface is increased to enhance catalytic activity, then productivity is improved, but aggregation of metal atoms occurs more readily

Engineering Contradiction:
Improvecatalytic activityVSAvoidresistance to aggregation
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies local quality by creating non-uniform distribution of stabilizing ligands and metal atoms on the catalyst surface. Instead of uniform spacing, the system allows for local clusters of high metal density surrounded by ligand-rich zones that prevent aggregation. This local variation enables high catalytic activity in active sites while maintaining overall stability through strategically placed stabilizing elements in adjacent regions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes parameter changes by dynamically adjusting the metal-to-ligand ratio, ligand concentration, and surface coverage during catalyst synthesis and activation. By optimizing these parameters, the system achieves high metal density for enhanced activity while maintaining sufficient ligand coverage to prevent aggregation. The parameters are tuned to create a critical balance where metal atoms are close enough for high activity but separated enough by ligands to maintain stability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in stable and selective Pt-DPTZ single-sites on high surface area catalysts, enhancing catalytic activity and selectivity in hydrosilylation reactions, outperforming commercial catalysts like the Karstedt catalyst in terms of activity and selectivity.

Implementation Method 1

Pt(II) centers are stabilized between the N binding pockets of DPTZ

Methodology Applied
Scientific EffectCoordination bonding: Chemical Bonding

Implementation Method 2

metal-ligand self-assembly method is employed to create Pt single-site centers on powdered metal oxide supports

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Data Source

PatentUS11471865B2Synthesis of platinum single-site centers through metal-ligand self-assembly on metal oxide supports
Publication Date: 2022.10.18 THE TRUSTEES OF INDIANA UNIV
  • US11471865B2 patent drawing
  • US11471865B2 patent drawing
  • US11471865B2 patent drawing

AI summary

The invention describes single-site metal catalysts such as Pt single-site centers with a 3,6-di-2-pyridyl-1,2,4,5-tetrazine (DPTZ) ligand on support such as a powdered MgO, Al2O3, CeO2 or mixtures thereof.