Chemiresistive Sensor Using Pt-POM and SWCNTs for Room-Temperature Gas Detection

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Solution Overview

Problem

Current methane (CH4) and hydrogen sulfide (H2S) sensing technologies face challenges such as elevated operational temperatures, high power requirements, cross-selectivity issues with volatile organic compounds (VOCs), bulky device enclosures, and short sensor lifetimes, making them unsuitable for mobile and real-time monitoring applications.

Innovation Solution

A chemiresistive sensor composition incorporating a semiconducting material, an oxidation catalyst, and an oxidation enhancer, such as a platinum-polyoxometalate (Pt-POM) complex with single-walled carbon nanotubes (SWCNTs) and poly(4-vinylpyridine) (P4VP), which enables room temperature operation, low power consumption, and selective detection of CH4 and H2S with improved stability and reversibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional methane and hydrogen sulfide sensing technologies are used, then detection capability is achieved, but operational temperature is elevated and power requirements are high

Engineering Contradiction:
Improvedetection capabilityVSAvoidoperational temperature
Core Design Contradiction:
Measurement precisionVSTemperature

Solution Approach 1:

The patent changes the operational parameters of the sensor by using a semiconducting material combined with oxidation catalyst and oxidation enhancer, enabling the sensor to operate at room temperature instead of elevated temperatures while maintaining detection capability for methane and hydrogen sulfide

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite material system consisting of semiconducting material, oxidation catalyst, and oxidation enhancer working together to achieve room temperature operation. This composite structure allows the sensor to function at lower temperatures while maintaining high detection sensitivity through the synergistic effects of the different components

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If conventional sensing technologies are used, then detection is achieved, but device size is bulky

Engineering Contradiction:
Improvedetection capabilityVSAvoiddevice size
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The patent utilizes thin film structures for the semiconducting material and catalyst layers, enabling the sensor to be fabricated in a compact form factor. This thin film approach reduces the device volume while maintaining the necessary detection functionality through the high surface area-to-volume ratio of the่–„่†œ structure

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent incorporates porous structures in the sensor composition to increase the surface area available for gas interaction without increasing device volume. The porous material allows enhanced gas diffusion and interaction with the sensing elements, achieving high detection sensitivity in a compact configuration

Inventive Principle:
Principle #31Porous materials

3Measurement precision

If conventional sensing technologies are used, then detection is achieved, but sensor lifetime is short

Engineering Contradiction:
Improvedetection capabilityVSAvoidsensor lifetime
Core Design Contradiction:
Measurement precisionVSDuration of action of stationary object

Solution Approach 1:

The patent employs a sensor composition that can be easily replaced or regenerated, focusing on cost-effective materials that maintain performance over extended periods. The use of stable semiconducting materials and robust catalysts ensures long operational lifetime while keeping the overall system cost-effective

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Measurement precision

If conventional sensing technologies are used, then detection is achieved, but selectivity against VOCs is poor

Engineering Contradiction:
Improvedetection capabilityVSAvoidcross-selectivity
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by using specific oxidation catalysts and oxidation enhancers that are selectively activated by methane and hydrogen sulfide. The catalyst composition and structure are optimized to create specific interaction sites that preferentially react with target gases over volatile organic compounds, achieving high selectivity through localized chemical properties

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor achieves ppm-level sensitivity and selectivity for CH4 over heavier hydrocarbons and exhibits long-term stability, allowing for portable and real-time monitoring of CH4 and H2S, with the potential for use in handheld devices and flexible substrates.

Implementation Method 1

an oxidation catalyst proximate to the semiconducting material

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

an oxidation enhancer associated with the oxidation catalyst

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

measuring an electrical property of the sensor

Methodology Applied
Scientific EffectElectrical conductivity change: Conduction (electrical)

Data Source

PatentUS11965849B2Sensor enabled by catalytic system
Publication Date: 2024.04.23 MASSACHUSETTS INST OF TECH
  • US11965849B2 patent drawing
  • US11965849B2 patent drawing
  • US11965849B2 patent drawing

AI summary

A sensor can include one or more of a semiconducting material, an oxidation catalyst, and an oxidation enhancer, the sensor being configured to detect an analyte, such as methane, a thiol, or both.