PTC-Heated Accelerometer for Proof Mass Temperature Stability

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Solution Overview

Problem

Accelerometers experience measurement errors due to spatial temperature variations caused by thermal transients, leading to uneven thermal expansion and displacement of the proof mass, which affects accuracy.

Innovation Solution

Incorporating heating elements made of positive temperature coefficient of resistance (PTC) material within the accelerometer housing to maintain the proof mass assembly at a stable temperature by automatically adjusting power consumption based on temperature changes, reducing the need for active control systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional heating elements are used to maintain proof mass temperature, then temperature stability is improved, but device complexity and power consumption increase

Engineering Contradiction:
Improveproof mass temperature stabilityVSAvoidcontrol system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The heating element uses its own temperature-dependent resistance change to automatically regulate its heating output. As the proof mass temperature approaches the desired threshold, the heating element's resistance increases naturally, reducing current flow and power dissipation without requiring external control circuitry. This self-regulating mechanism eliminates the need for separate temperature sensors, control algorithms, and actuation systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention exploits the temperature-dependent electrical resistance parameter of the heating element material. By selecting a material whose resistance increases with temperature (positive temperature coefficient), the heating element's electrical parameter changes in response to temperature changes, creating an automatic feedback mechanism that stabilizes the proof mass temperature without external intervention.

Inventive Principle:
Principle #35Parameter changes

2Speed

If higher power is applied to heating elements for faster thermal response, then thermal stabilization speed is improved, but risk of overheating and loss of control increases

Engineering Contradiction:
Improvethermal stabilization speedVSAvoidoverheating control
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The heating element inherently provides temperature feedback through its resistance change. As temperature increases, resistance increases, which automatically reduces the current and power delivered to the heating element. This negative feedback loop prevents overheating by self-limiting power delivery when the temperature approaches the threshold, eliminating the need for external control systems while ensuring safe operation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The invention converts the potentially harmful effect of uncontrolled power dissipation into a beneficial self-regulating mechanism. The very property that causes resistance increase (temperature rise) is transformed into a protective feature that automatically reduces power input, turning what could be a hazard into a safety mechanism.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The PTC material maintains the proof mass assembly at a uniform temperature, minimizing measurement errors and improving accuracy by stabilizing the accelerometer against thermal transients.

Implementation Method 1

one or more heating elements configured to heat the proof mass assembly in response to an electrical current. The one or more heating elements include a positive temperature coefficient of resistance (PTC) material

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

The PTC material exhibits a relatively high increase in resistance above a threshold temperature

Methodology Applied
Scientific EffectPositive temperature coefficient of resistance: Electrical Resistance

Data Source

PatentEP4657077A1Thermally stabilized accelerometer
Publication Date: 2025.12.03 HONEYWELL INTERNATIONAL INC
  • EP4657077A1 patent drawingFigure 1A~1B
  • EP4657077A1 patent drawingFigure 2A~2C
  • EP4657077A1 patent drawingFigure 3A

AI summary

An accelerometer includes a housing, a proof mass assembly encased in the housing, and one or more heating elements configured to heat the proof mass assembly in response to an electrical current. The one or more heating elements include a positive temperature coefficient of resistance (PTC) material. The PTC material exhibits a relatively high increase in resistance above a threshold temperature. For example, a ratio of the resistance of the PTC material above the threshold temperature to the resistance of the PTC material at room temperature (PTC ratio) is greater than five.