PTO Engagement Tracking via Relay Voltage Coupling

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Solution Overview

Problem

There is a need for systems and methods to accurately track the amount of fuel used and the duration of operation of power transfer devices, such as PTO devices, to determine fuel tax exemptions, as existing methods are prone to errors and do not efficiently monitor these conditions.

Innovation Solution

A system comprising an electrical relay, a switch, and a processing unit that couples the relay to a reference voltage upon engagement of the power transfer device, allowing the processing unit to determine when the device is operational and track relevant conditions, including fuel usage and operation time, without relying on sensor pins and reducing human and electrical errors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual tracking methods are used for PTO operation data, then device complexity is reduced, but measurement precision and reliability deteriorate due to human errors

Engineering Contradiction:
Improvetracking accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical tracking methods with an electronic monitoring system that uses electrical signals from the PTO engagement valve to automatically record operation data. This substitution eliminates human error in data collection while maintaining relatively simple system architecture through the use of standard electronic components like relays and data loggers.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If existing tracking systems are used, then device complexity is minimized, but reliability worsens due to susceptibility to human and electrical errors

Engineering Contradiction:
Improveerror reductionVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system automatically monitors and records PTO operation data without requiring human intervention. The electronic components self-regulate the data collection process, with the relay automatically triggering data logging when the PTO engagement valve is activated, thereby eliminating human error sources while maintaining system simplicity.

Inventive Principle:
Principle #25Self-service

3Loss of information

If manual monitoring is employed, then ease of operation is improved, but loss of information increases due to incomplete or inaccurate data recording

Engineering Contradiction:
Improvedata accuracyVSAvoidoperational simplicity
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The patent replaces manual data recording with an electronic system that automatically captures PTO operation data through electrical signal detection. This substitution ensures complete and accurate data collection while requiring minimal operational input from the operator, as the system autonomously logs all PTO engagement events.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS8818698B2Systems and methods for tracking data associated with operation of a power take-off device
Publication Date: 2014.08.26 RN IND TRUCKING
  • US8818698B2 patent drawing
  • US8818698B2 patent drawing
  • US8818698B2 patent drawing

AI summary

Exemplary embodiments are directed to systems and methods for tracking data during operation of a power transfer device. A system may include an electrical relay and a switch. The switch may be coupled to each of the electrical relay and a power transfer device and may be configured to couple the electrical relay to a reference voltage upon engagement of the power transfer device. The system may further include a processing unit configured to receive a signal from the electrical relay while the power transfer device is engaged.