PtRuPd Ternary Catalyst for Dimethyl Ether Oxidation

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Solution Overview

Problem

The electrooxidation of dimethyl ether using bimetallic platinum-ruthenium alloys is kinetically handicapped compared to methanol oxidation, primarily due to a higher activation barrier for C—O bond cleavage during the oxidation process.

Innovation Solution

A ternary catalyst composition comprising platinum (Pt), ruthenium (Ru), and palladium (Pd) supported on carbon, specifically Pt60Ru15Pd25, is used for the catalytic oxidation of dimethyl ether, facilitating C—O bond cleavage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If bimetallic platinum-ruthenium alloys are used for dimethyl ether oxidation, then the catalyst can mitigate the poisonous effect of adsorbed CO, but the electrooxidation is kinetically handicapped compared to methanol oxidation due to higher activation barrier for C—O bond cleavage

Engineering Contradiction:
Improvemitigation of poisonous effect of adsorbed COVSAvoidkinetics of electrooxidation
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent uses a ternary alloy catalyst comprising platinum, ruthenium, and palladium (Pt60Ru15Pd25) supported on carbon. This composite material combines the CO mitigation capability of Pt-Ru alloys with the C—O bond cleavage catalysis of palladium, resolving the contradiction between reliability and productivity. The specific composition and support structure are optimized to achieve both functions simultaneously.

Inventive Principle:
Principle #40Composite materials

2Productivity

If palladium is added to the platinum-ruthenium alloy, then C—O bond cleavage is facilitated, but the catalyst composition becomes more complex

Engineering Contradiction:
ImproveC—O bond cleavage rateVSAvoidcatalyst composition
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent optimizes the compositional parameters of the ternary alloy, specifically using Pt60Ru15Pd25, to achieve the desired balance between activity and complexity. By carefully controlling the metal ratios and support characteristics, the catalyst achieves enhanced C—O bond cleavage activity while maintaining manageable compositional complexity for synthesis and application.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ternary catalyst composition demonstrates higher specific activity and lower onset potential for dimethyl ether oxidation compared to state-of-the-art methanol oxidation catalysts, indicating improved kinetics and efficiency in C—O bond cleavage.

Implementation Method 1

a catalyst for oxidizing dimethyl ether, said catalyst comprising Pt60Ru15Pd25 supported on carbon

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

the electrooxidation of DME using the above bimetallic alloys of platinum and ruthenium as electrocatalysts

Methodology Applied
Scientific EffectElectrochemical oxidation: Oxidation

Data Source

PatentUS9334575B2Catalytic oxidation of dimethyl ether
Publication Date: 2016.05.10 TRIAD NATIONAL SECURITY LLC
  • US9334575B2 patent drawing
  • US9334575B2 patent drawing

AI summary

A composition for oxidizing dimethyl ether includes an alloy supported on carbon, the alloy being of platinum, ruthenium, and palladium. A process for oxidizing dimethyl ether involves exposing dimethyl ether to a carbon-supported alloy of platinum, ruthenium, and palladium under conditions sufficient to electrochemically oxidize the dimethyl ether.