PUF Cell Defect Formation Through STI and Epitaxial Connection

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Solution Overview

Problem

Existing PUF devices lack a reliable method to introduce unique, unclonable features that enhance security and unpredictability in integrated circuits.

Innovation Solution

A method involving the formation of defects in PUF cell regions through shallow trench isolation (STI) and epitaxial layer connections between gate structures, or by etching and ion implantation processes, to create unique, unclonable characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional integrated circuit fabrication processes are used, then manufacturing consistency is improved, but unique identifying features are lost

Engineering Contradiction:
Improvefabrication consistencyVSAvoidunique feature generation
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent introduces deliberate defects during the shallow trench isolation formation process before subsequent fabrication steps. By pre-establishing unique defect patterns in the STI regions, the method ensures that each integrated circuit possesses distinct identifying features while maintaining consistency through controlled defect introduction mechanisms

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent varies defect parameters such as defect position, size, shape, and distribution within the shallow trench isolation regions. By controlling these parameter variations during fabrication, unique feature sets are generated for each device while maintaining manufacturing process consistency through defined parameter ranges and introduction methods

Inventive Principle:
Principle #35Parameter changes

2Reliability

If deliberate defects are introduced to create unique features, then security and unpredictability are improved, but manufacturing complexity increases

Engineering Contradiction:
ImprovesecurityVSAvoidfabrication process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the defect introduction process with the existing shallow trench isolation formation process. By merging these two functions into a single fabrication step, the method introduces deliberate defects without adding separate process steps, thereby maintaining manufacturing simplicity while achieving enhanced security through unique defect patterns

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent utilizes the natural variability and randomness inherent in the defect formation process itself to generate unique identifying features. By allowing the defect introduction mechanism to naturally produce varied patterns across different devices, the system leverages process inherent randomness rather than requiring complex additional steps to create uniqueness

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the security and unpredictability of PUF devices by introducing consistent and unique defects, making them difficult to replicate.

Implementation Method 1

forming an epitaxial layer between and connecting the first gate material layer and the second gate material layer

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Implementation Method 2

or by etching and ion implantation processes, to create unique, unclonable characteristics

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Data Source

PatentUS20250266291A1Method for fabricating physically unclonable function device
Publication Date: 2025.08.21 UNITED MICROELECTRONICS CORP
  • US20250266291A1 patent drawing
  • US20250266291A1 patent drawing
  • US20250266291A1 patent drawing

AI summary

A method for fabricating a physically unclonable function (PUF) device includes the steps of first defining a PUF cell region on a substrate and then performing a process to form a defect on the PUF cell region. Preferably, the formation of the defect could be accomplished by forming a shallow trench isolation (STI) on the substrate, forming a gate material layer on the substrate and the STI, patterning the gate material layer to form a first gate material layer and a second gate material layer, and then forming an epitaxial layer between and connecting the first gate material layer and the second gate material layer.