Wall-Mounted Pull Box Security Lid with Keyed Collar Nut
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Solution Overview
Problem
The rising cost of copper has led to increased theft of copper wire from electrical junction boxes, particularly in daisy-chain power distribution arrangements for street and highway lighting, posing safety risks due to unauthorized access and theft from wall-mounted pull boxes.
Innovation Solution
A novel wire theft protection method and apparatus that includes a security lid, keyed collar nut mechanism, and tools for securing the lid on wall-mounted pull boxes, using a drilling fixture and method to anchor the lid in concrete, thereby preventing unauthorized access and theft.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a conventional cover lid is used on wall-mounted pull boxes, then the pull box remains accessible for maintenance and installation, but the copper wire inside is vulnerable to theft and unauthorized access
Solution Approach 1:
The security lid is pre-installed on pull boxes at strategic locations in the daisy-chain arrangement before theft can occur. This preliminary protective measure ensures that when thieves attempt to access copper wire, they encounter secured lids that prevent unauthorized removal, thereby resolving the contradiction between maintaining accessibility for legitimate maintenance while providing theft protection.
Solution Approach 2:
The security lid acts as an intermediary protective element between the vulnerable copper wire and potential thieves. By installing lids on every other pull box in the chain, the system creates intermediate security checkpoints that deter theft while still allowing authorized personnel to access unprotected boxes when needed for maintenance.
2Reliability
If security lids are installed on all pull boxes in a daisy-chain arrangement, then theft protection is maximized, but the cost and complexity of installation increases significantly
Solution Approach 1:
Instead of securing every pull box in the daisy-chain arrangement, the invention applies security lids to only every other pull box. This partial action approach provides sufficient theft deterrence because thieves cannot easily access copper wire in secured boxes and would need to compromise multiple secured locations to successfully steal from unprotected boxes, thereby reducing installation complexity while maintaining effective protection.
Solution Approach 2:
The security lid design uses a standardized, repeatable configuration that can be quickly installed on multiple pull boxes. By creating a modular security system that follows a simple alternating pattern, the installation process becomes more manageable and less complex, as workers can apply the same security measure repeatedly without dealing with varying configurations.
3Reliability
If existing pull boxes are retrofitted with security lids, then theft protection is provided without replacing entire systems, but the retrofitting process requires significant modification work
Solution Approach 1:
The retrofitting process is segmented into distinct, manageable steps: removing the original lid, installing the security lid, and securing it with fasteners. This segmentation of the retrofit process into discrete tasks makes the modification work more systematic and easier to execute, reducing the overall complexity of retrofitting existing pull boxes with theft protection.
Data Source
AI summary
A kit and method for preventing theft or wires interconnected within a pull box of the type which is mounted in a concrete wall or other such concrete body includes a steel cover plate having a downwardly protruding pair of locking tubes that receive the upstanding shanks of a pair of studs anchored in the concrete body. Each locking tube includes a spring which urges locking pins extending upwards from a floating locking plate through perforations through a fixed locking plate into bores in the lower face of a novel locking collar-nut threaded onto a stud to fasten it to the lid, thus locking the nut from being unthreaded from the stud.


