Pull-Cable Table Adjustment Gear for Ergonomic Furniture Motion

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Solution Overview

Problem

Existing furniture with tiltable or vertically adjustable table tops, such as desks, often rely on expensive motorized solutions or awkward manual cranks for actuation, lacking a simple and comfortable mechanism for adjusting the gear.

Innovation Solution

A manually operated cable- or belt-type pulling element is used for rotary actuation of the adjusting gear, which is self-locking and includes a return spring mechanism, allowing for ergonomic adjustment of furniture parts like table tops, with options for different mounting configurations and free-wheel devices for ease of use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a motorized solution is used for adjusting the furniture part, then the adjustment is automated and easy to operate, but the cost increases significantly

Engineering Contradiction:
Improveease of operationVSAvoidcost
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent replaces the motorized actuation system with a manually operated cable- or belt-type pulling mechanism. The pulling element is wrapped around a wrapping section coupled to the drive shaft, converting linear pulling motion into rotary motion of the drive shaft. This mechanical substitution eliminates the need for expensive motors while maintaining ease of operation through intuitive pull-to-adjust action.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of manufacture

If a manual crank is used for actuating the adjusting gear, then the cost is reduced, but the operation becomes awkward

Engineering Contradiction:
ImprovecostVSAvoidease of operation
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The patent inverts the traditional crank mechanism by using a pulling element wrapped around the drive shaft instead of a protruding crank handle. The user pulls the cable- or belt-type element in a linear motion, which is then converted to rotary motion of the drive shaft through the wrapping section. This inversion provides a more ergonomic and intuitive operating experience while maintaining low cost.

Inventive Principle:
Principle #13The other way round (Inversion)

3Ease of operation

If the pulling element is wrapped around the drive shaft, then the actuation becomes simple and ergonomic, but the coupling between the pulling element and drive shaft must be reliable

Engineering Contradiction:
Improveease of operationVSAvoidreliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent utilizes the cylindrical curvature of the drive shaft by wrapping the pulling element around it in multiple turns. This curved wrapping creates friction-based engagement that reliably couples the linear pulling motion to the rotary motion of the drive shaft. The wrapping section may be provided directly on the drive shaft or on a drive reel fitted to the drive shaft, ensuring consistent contact and force transmission.

Inventive Principle:
Principle #14Spheroidality (Curvature)

4Reliability

If the adjusting gear is made self-locking, then the furniture part remains securely in position, but the mechanism becomes more complex

Engineering Contradiction:
Improveposition stabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a self-locking adjusting gear mechanism that automatically maintains the furniture part in its adjusted position without requiring additional locking components or complex control systems. The gear components are designed to inherently prevent back-driving, so that once the drive shaft is rotated by the pulling element, the position is automatically maintained. This self-service approach provides position stability while minimizing added complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a cost-effective, comfortable, and ergonomic means to adjust furniture parts, ensuring they remain in position securely while allowing for easy operation, suitable for office and children's furniture, enhancing user experience.

Implementation Method 1

The actuating mechanism is advantageously provided with a return spring or other return spring means which can be tensioned into a pull-out position as the pulling element is pulled and which returns the pulling element to its neutral position.

Methodology Applied
Scientific EffectElastic energy storage and release: Spring

Data Source

PatentUS8256358B2Piece of furniture
Publication Date: 2012.09.04 COOL TOOLS GMBH
  • US8256358B2 patent drawing
  • US8256358B2 patent drawing
  • US8256358B2 patent drawing

AI summary

The invention relates to a piece of furniture containing a furniture base part (13a-13f), in particular a furniture frame, and a furniture part (11) movable relative thereto, in particular a table top (12), with an adjusting gear (20a-20f) for driving the furniture part (11) and with an actuating mechanism (30a-30f) for the rotary actuation of a drive shaft (36a-36f) of the adjusting gear (20a-20f). In the piece of furniture (10a-10f), it is provided that the actuating mechanism (30a-30f) for the rotary actuation of the adjusting gear (20a-20f) contains a manually operated cable- or belt-type pulling element (31a-31f) which is wrapped around a wrapping section (51a-51f) coupled for rotation with the drive shaft (36a-36f) at least during an actuation of the actuating mechanism (30a-30f) and which, when pulled, causes the drive shaft (36a-36f) to rotate.