Magnetic Pulley Block Coupling for Balanced Double Sheave Rigging

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Solution Overview

Problem

Conventional pulley systems are inefficient and cumbersome when combining single sheave pulleys to create a double sheave configuration, leading to rope twists and imbalanced loading, which complicates operations in rigging applications such as rescue and construction, and result in unnecessary equipment weight.

Innovation Solution

A pulley block design featuring alpha and beta blocks with magnetic connectors that allow for easy coupling, enabling the transformation of two single sheave pulleys into a double sheave pulley, with rotatable plates and coaxial sheaves to accommodate two bights of rope and reduce friction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If two single sheave pulleys are combined on a single carabiner to create a double sheave configuration, then the functional equivalent of a double sheave pulley is achieved, but the system becomes clumsy, inefficient, and difficult to manage with rope twists that can cripple the pulley system

Engineering Contradiction:
Improvedouble sheave configuration capabilityVSAvoidoperation difficulty and rope management
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The invention divides the double sheave pulley into two separate single sheave pulley blocks that can be independently handled and then magnetically connected. Each block maintains its own structural integrity and rope path, eliminating the confusion and rope twists associated with traditional combined configurations while providing the functional benefits of a double sheave system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention replaces the traditional mechanical connection system (carabiners, links, or rigid fixtures) with a magnetic connection system. The magnetic connectors provide automatic alignment and secure attachment without requiring complex mechanical assembly or disassembly procedures, significantly improving ease of operation while maintaining the double sheave configuration capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If a double sheave pulley is used when only a single sheave is required, then the pulley system has sufficient capacity, but additional equipment weight that must be carried by rescue personnel

Engineering Contradiction:
Improvepulley system capacityVSAvoidequipment weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The invention segments the double sheave pulley system into two separate single sheave blocks that can be used independently when full double sheave capacity is not required. This allows rescue personnel to carry and deploy only the necessary weight for the specific task at hand, while still having the capability to combine them for higher capacity operations when needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention creates a dynamic system where the pulley blocks can be independently deployed or combined based on operational requirements. The magnetic connectors enable quick assembly and disassembly, allowing the system to adapt its effective capacity and weight to match the specific rescue scenario, optimizing the balance between capacity and portability.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If conventional pulley systems combine single sheave pulleys using carabiners or connectors, then the pulleys can be attached, but the configuration is inefficient and results in imbalanced loading that increases friction

Engineering Contradiction:
Improvepulley combination capabilityVSAvoidfriction and loading efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The invention replaces conventional mechanical connectors (carabiners, links, fixtures) with magnetic connectors that provide precise alignment and symmetric load distribution. The magnetic field creates a centered, balanced connection between pulley blocks that eliminates the imbalanced loading and excessive friction associated with traditional mechanical attachment methods, significantly reducing energy loss.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The magnetic pulley block system enhances efficiency by simplifying the combination of pulleys, reducing rope twists, and minimizing equipment weight, thereby improving operational efficiency in rigging applications.

Implementation Method 1

A pulley block can receive a connecting element such as rope or cable, and generally consists of a pulley or a series of pulleys set between side plates. The side plates conventionally contain an eyelet or hook through which the block is attached to an anchor or integrated into a system.

Methodology Applied
Scientific EffectMagnetism: Magnetism

Data Source

PatentUS11034560B2Connectable pulley block
Publication Date: 2021.06.15 ANDERSON RESCUE SOLUTIONS LLC
  • US11034560B2 patent drawing
  • US11034560B2 patent drawing
  • US11034560B2 patent drawing

AI summary

A pulley block may include an alpha pulley block including an alpha connector, a beta pulley block including a beta connector, wherein the alpha pulley block is coupled to the beta pulley block when the alpha connector is coupled to the beta connector. At least one of the alpha connector and the beta connector may comprise magnets.