Pullulan Solid Polymer Biomolecule Stabilization

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Solution Overview

Problem

Bioassays often rely on labile bioreagents that are unstable due to thermal denaturation or chemical modification, requiring costly shipping and storage in cold conditions, and suffer from activity loss during repeated freezing and thawing.

Innovation Solution

Stabilizing unstable biomolecules and reagents by incorporating them into pullulan solutions, which are then cast into solid polymeric structures that are impermeable to oxygen, allowing for storage and shipping at ambient conditions and releasing the molecules when needed for chemical reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If biomolecules are stored in refrigerators or freezers to maintain stability, then thermal denaturation is prevented, but repeated freezing and thawing causes significant loss of activity

Engineering Contradiction:
Improvebiomolecule stabilityVSAvoidbiomolecule activity
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent changes the physical state parameter of biomolecules from liquid (requiring cold storage) to solid encapsulated form within pullulan matrices. This phase transition enables stable storage at ambient temperatures while preserving molecular activity, eliminating the need for repeated freezing and thawing cycles that cause activity loss.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Pullulan acts as an intermediary material that mediates between the biomolecule and the environment. The polysaccharide matrix provides physical protection and a controlled microenvironment that maintains biomolecule stability and activity during storage and handling, replacing the need for cold chain infrastructure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If biomolecules are shipped on dry ice with special packaging, then thermal denaturation is prevented, but shipping costs increase

Engineering Contradiction:
Improvebiomolecule stabilityVSAvoidshipping cost
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent employs disposable pullulan-based solid-phase reagent systems that are inexpensive to manufacture and can be used once then discarded. This eliminates the need for expensive reusable cold chain infrastructure and special packaging, making single-use stable reagents more cost-effective for shipping and distribution.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

By changing the storage temperature parameter from requiring -70°C to -20°C to ambient temperature (20-25°C), the patent eliminates the need for costly dry ice shipping and specialized cold chain logistics, dramatically reducing shipping costs while maintaining reagent stability.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If reagents are stored in bulk in refrigerators, then stability is maintained, but retrieval and thawing processes are required for use

Engineering Contradiction:
Improvereagent stabilityVSAvoidreagent accessibility
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent divides bulk reagent storage into individual single-use solid-phase units (e.g., beads, particles, or small containers). Each unit contains pre-measured reagent quantities in stable form, allowing users to retrieve and use individual units at room temperature without thawing bulk stored reagents, greatly simplifying operational procedures.

Inventive Principle:
Principle #1Segmentation

4Object-affected harmful factors

If pullulan films are made impermeable to oxygen for protection, then oxidation is prevented, but molecule release for reactions may be hindered

Engineering Contradiction:
Improveoxidation protectionVSAvoidmolecule release
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patent creates a dynamic system where pullulan films transition from an impermeable protective state during storage to a permeable release state during use. The films can be triggered to dissolve, degrade, or become porous through exposure to water, buffer solutions, or specific environmental conditions, enabling controlled release of encapsulated molecules when needed for chemical reactions.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively stabilizes biomolecules, preventing thermal denaturation and chemical modification, maintaining activity over long periods and facilitating reliable chemical reactions without the need for cold storage, while also serving as an oxygen barrier to protect oxidizable molecules.

Implementation Method 1

stabilizing unstable biomolecules and reagents by incorporating them into pullulan solutions, which are then cast into solid polymeric structures

Methodology Applied
Scientific EffectPhysical stabilization:

Implementation Method 2

because pullulan films are impermeable to oxygen, they can be used to preserve molecules that are easily oxidized

Methodology Applied
Scientific EffectOxygen barrier: Permeation

Implementation Method 3

Addition of water or buffer to a pullulan-doped solid polymeric structure generates a solution with active molecules

Methodology Applied
Scientific EffectSolvation: Solvation

Data Source

PatentUS11940444B2Method of stabilizing molecules without refrigeration using water soluble polymers and applications thereof in performing chemical reactions
Publication Date: 2024.03.26 MCMASTER UNIV
  • US11940444B2 patent drawing
  • US11940444B2 patent drawing
  • US11940444B2 patent drawing

AI summary

The present application is directed to methods of performing chemical reactions, including multi-step chemical reactions in which two or more of the reagents in the chemical reaction are incorporated or entrapped in a solid polymeric structure comprising pullulan. In certain embodiments, the chemical reaction or multi-step reaction serves as a sensor. Accordingly the present application is also directed to sensors for performing the methods of the application. In certain embodiments, at least one of the reagents is a biomolecule and the sensor is a biosensor. In certain other embodiments, the solid polymeric structure comprising pullulan and the reagents for performing a chemical reaction form a convenient device for performing a chemical reaction.