Pulsating Voltage Charging System for Compact Power Adapters

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Solution Overview

Problem

As mobile device power adapters increase in power, they face challenges such as increased size, production costs, and difficulty in managing high power, leading to polarization resistance and temperature issues in batteries, which reduce service life and affect reliability and safety. Additionally, existing charging methods struggle with pulsating charging currents, causing voltage fluctuations and potential overvoltage risks.

Innovation Solution

A charging system with a first rectification unit, switch unit, transformer, and control unit that modulates and adjusts the pulsating waveform to meet battery charging requirements, reducing the length of voltage valleys and allowing precise sampling of battery peak values, eliminating the need for electrolytic capacitors and enhancing safety and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the power of the power adapter is increased to provide faster charging, then the charging speed is improved, but the size of the power adapter increases and production cost increases

Engineering Contradiction:
Improvecharging speedVSAvoidsize of power adapter
Core Design Contradiction:
ProductivityVSVolume of moving object

Solution Approach 1:

The patent employs pulse width modulation (PWM) to generate pulsating charging current with periodic on-off cycles. The switch unit rapidly switches between conducting and non-conducting states, creating a series of current pulses that charge the battery. This periodic action enables high power delivery without requiring large continuous current capacity, thus maintaining compact adapter size while achieving fast charging speeds.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The control unit dynamically adjusts the duty ratio parameter of the PWM signal to regulate the average charging current. By varying the duty ratio (the proportion of time the switch is conducting within each cycle), the system can deliver different power levels from the same hardware configuration, enabling adaptive charging speeds without increasing adapter size or component ratings.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the power of the power adapter is increased to provide faster charging, then the charging speed is improved, but the production cost and manufacture difficulty increase

Engineering Contradiction:
Improvecharging speedVSAvoidmanufacture difficulty
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The power adapter is designed with a universal switching power supply architecture that can deliver multiple power levels (5W, 10W, 15W, 25W, etc.) using the same core components. The switch unit, transformer, and control circuitry remain identical across different power configurations; only the duty ratio parameters need adjustment. This multi-functionality eliminates the need for separate adapter designs for different power levels, significantly reducing manufacturing complexity and cost.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system achieves different power outputs by changing only the duty ratio parameter in the control signal, without requiring different hardware components. This parameter-based control simplifies manufacturing because the same physical components can be used across all power levels, reducing inventory requirements, assembly variations, and quality control complexity.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If pulsating charging current is used to charge the battery, then the charging efficiency is improved, but voltage fluctuations occur and overvoltage risks increase

Engineering Contradiction:
Improvecharging efficiencyVSAvoidvoltage stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The control unit implements feedback control by monitoring the battery voltage and adjusting the duty ratio accordingly. When the battery voltage approaches the charging threshold (e.g., 4.2V), the control unit reduces the duty ratio to prevent overvoltage. This closed-loop feedback mechanism maintains voltage stability throughout the charging process, eliminating the need for additional voltage regulation stages while preserving charging efficiency.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the duty ratio in real-time based on battery voltage conditions. During early charging when voltage is low, the duty ratio is high to maximize charging current. As voltage approaches the threshold, the duty ratio automatically decreases to maintain stable voltage levels. This dynamic adjustment ensures both high charging efficiency and voltage stability without requiring complex regulation circuits.

Inventive Principle:
Principle #15Dynamics

4Power

If traditional power adapter components are used to handle high power, then the power handling capability is improved, but the size and complexity of the adapter increase

Engineering Contradiction:
Improvepower handling capabilityVSAvoidcomplexity of power adapter
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the electrolytic capacitor component from the traditional power adapter circuit. By using pulse width modulation to directly control the switch unit, the system achieves voltage regulation without requiring large electrolytic capacitors for filtering and smoothing. This extraction of unnecessary components simplifies the circuit architecture, reduces the number of parts, and decreases adapter size while maintaining high power handling capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces passive component-based voltage regulation (using large capacitors and complex filtering circuits) with active electronic control (PWM-based duty ratio adjustment). This substitution of control mechanism eliminates the need for bulky passive components, reducing adapter complexity and size while preserving the ability to handle high power levels efficiently.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system miniaturizes power adapters, reduces production costs, improves battery service life, and ensures safe and reliable charging by directly applying pulsating voltage to batteries, reducing lithium precipitation and heat accumulation, while maintaining efficient charging speed.

Implementation Method 1

a first rectification unit, configured to rectify an input alternating current and output a voltage with a first pulsating waveform

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 2

a transformer, configured to output a voltage with a second pulsating waveform according to the modulated voltage with the first pulsating waveform

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11539230B2Device charging system, charging method, and power adapter
Publication Date: 2022.12.27 GUANGDONG OPPO MOBILE TELECOMMUNICATIONS CORP LTD
  • US11539230B2 patent drawing
  • US11539230B2 patent drawing
  • US11539230B2 patent drawing

AI summary

The present disclosure provides a charging system and method and a power adapter. The system includes: a battery; a first rectification unit, configured to output a voltage with a first pulsating waveform; a switch unit, configured to modulate the voltage with the first pulsating waveform; a transformer, configured to output a voltage with a second pulsating waveform according to the modulated voltage; a second rectification unit, configured to rectify the voltage with the second pulsating waveform to output a voltage with a third pulsating waveform; and a control unit, configured to output the control signal to the switch unit to decrease a length of a valley of the voltage with the third pulsating waveform such that a peak value of a voltage of the battery is sampled.