Pulse Charging Control for Low-Temperature Battery Protection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Lithium ion batteries face increased burden during rapid charging, particularly at low temperatures due to sudden voltage increases, heterogeneous reactions, and reduced lithium ion diffusion speeds, leading to uneven concentration distribution and battery deterioration.

Innovation Solution

A power supplying device that controls the charging process by extending the unit on time and unit off time during pulse charging as the battery temperature decreases, optimizing lithium ion diffusion and reducing the burden on the battery by adjusting the pulse pattern based on temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If pulse charging is performed with high current to increase charging speed, then productivity is improved, but the burden on the battery increases due to sudden voltage increases and heterogeneous reactions

Engineering Contradiction:
Improvecharging speedVSAvoidbattery burden
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies periodic pulse charging action by alternating between charging periods (where current flows to the battery) and rest periods (where current is interrupted). This periodic action allows lithium ions to diffuse uniformly during rest periods, preventing heterogeneous reactions and concentration polarization while maintaining high average charging current for improved productivity.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent implements preliminary action by extending the rest period duration at lower temperatures to allow sufficient time for lithium ion diffusion before the next charging pulse. This preliminary diffusion action prevents concentration polarization and heterogeneous reactions from occurring during subsequent charging pulses, thereby reducing battery burden while maintaining charging efficiency.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the diffusion speed of lithium ions decreases at low temperature, then the battery can be protected from damage, but the charging time increases and productivity decreases

Engineering Contradiction:
Improvebattery protectionVSAvoidcharging time
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies dynamics by dynamically adjusting the pulse charging parameters (on-time and off-time durations) based on the detected battery temperature. At lower temperatures, the rest period is extended to allow sufficient lithium ion diffusion, while at higher temperatures, the rest period is shortened. This dynamic adaptation maintains battery protection while minimizing charging time across different temperature conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by modifying the pulse charging waveform parameters (current magnitude, pulse width, and rest period) according to battery temperature. Specifically, the rest period is extended at low temperatures to compensate for reduced lithium ion diffusion speed, ensuring uniform concentration distribution without excessively prolonging total charging time.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If the unit on time and unit off time are extended at low temperature to promote lithium ion diffusion, then homogeneous reactions are achieved, but the total charging period increases

Engineering Contradiction:
Improveconcentration distribution uniformityVSAvoidcharging period duration
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The patent applies dynamics by making the pulse charging parameters adaptive to temperature conditions. The control unit extends the unit off time specifically when battery temperature is low to ensure homogeneous lithium ion distribution, and reduces the off time when temperature is high. This dynamic adjustment achieves concentration uniformity while minimizing unnecessary time loss during charging.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the burden on lithium ion batteries during pulse charging, suppressing heterogeneous reactions and side reactions, and promoting homogeneous reactions, thereby extending the battery's life and maintaining capacity.

Implementation Method 1

The diffusion speed of lithium ions decreases as the temperature decreases. When the temperature is low, the number of lithium ions that cannot return to the normal position during the off period of pulse charging increases, and unevenness in the concentration distribution of the lithium ions increases.

Methodology Applied
Scientific EffectLithium ion diffusion: Diffusion

Data Source

PatentUS11355793B2Power supplying device, power storage system, and charging method
Publication Date: 2022.06.07 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US11355793B2 patent drawing
  • US11355793B2 patent drawing
  • US11355793B2 patent drawing

AI summary

In this power supplying device used in this power storage system, a power supplying unit charges a battery. A control unit controls the power supplying unit so as to charge the battery in a pulsed manner, in at least a part of a charging period of the battery. The control unit extends a unit on time and a unit off time when charging in the pulsed manner, as the temperature of the battery becomes lower.