Electromagnetic Pulse Feed Conduit for Membrane Fouling Control

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Solution Overview

Problem

Cross-flow filtration systems, particularly reverse osmosis membranes, face productivity limitations due to fouling issues such as biofilm growth and scaling, which reduce membrane permeability and require frequent cleaning or replacement, leading to increased operational costs and reduced efficiency.

Innovation Solution

Applying electromagnetic pulses to the feed stream in a cross-flow filtration system, using a coil assembly with an AC power source and controlled switching to generate ringing pulses, which helps minimize fouling and extend membrane life by reducing biofilm growth and scaling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cross-flow filtration is used to remove contaminants, then purification effectiveness is improved, but membrane fouling increases leading to reduced productivity

Engineering Contradiction:
Improvepurification effectivenessVSAvoidmembrane flux
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies periodic electromagnetic pulses to the feed stream to prevent fouling accumulation. The pulsed electromagnetic field periodically disrupts contaminant deposition on the membrane surface, maintaining flux without requiring continuous chemical cleaning or mechanical intervention, thus resolving the contradiction between purification effectiveness and productivity

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent replaces mechanical cleaning methods (backwashing, chemical cleaning) with electromagnetic field application. The electromagnetic pulses create forces that prevent contaminant adhesion to the membrane surface, substituting mechanical/chemical intervention with a non-contact field-based approach that maintains both purification effectiveness and membrane productivity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If membrane filtration is intensified to increase productivity, then processing rate is improved, but fouling and scaling accelerate reducing membrane life

Engineering Contradiction:
Improveprocessing rateVSAvoidmembrane life
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

The patent applies electromagnetic pulses as a pretreatment to the feed stream before it contacts the membrane. This preliminary action prevents fouling and scaling from forming in the first place, allowing the membrane to operate at high productivity rates without accelerated degradation, thus extending membrane life while maintaining high processing rates

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent converts the harmful effect of high-velocity feed streams (which cause fouling and scaling) into a beneficial effect. The electromagnetic pulses interact with the high-velocity stream to prevent contaminant deposition, transforming the conditions that normally accelerate membrane degradation into conditions that protect the membrane while maintaining high productivity

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If electromagnetic pulses are applied to minimize fouling, then membrane efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvemembrane efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The electromagnetic pulse generation system serves multiple functions: it prevents organic fouling, inorganic scaling, and biofilm formation simultaneously. This multi-functionality justifies the added device complexity by addressing multiple fouling mechanisms with a single system, thereby improving overall membrane efficiency without requiring separate treatment systems for each fouling type

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electromagnetic pulse treatment enhances membrane efficiency, reduces the need for frequent cleaning and replacement, and increases the yield of permeate in reverse osmosis systems by inhibiting the growth of microorganisms and precipitation of minerals on the membrane.

Implementation Method 1

subjecting the feed stream to electromagnetic pulses

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS8273251B2Use of electromagnetic pulses in cross-flow filtration systems
Publication Date: 2012.09.25 EVAPCO PROD INC
  • US8273251B2 patent drawing
  • US8273251B2 patent drawing
  • US8273251B2 patent drawing

AI summary

A fluid feed stream is flowed, subject to electromagnetic pulses, to a filter element via an input feed conduit for the filter element. A coil assembly is disposed about the input feed conduit and an AC power source is connected with the coil assembly. The AC power source has a period including first and second half-cycles of opposing polarities. A switch in series with the coil assembly forms a series connected circuit. A second switch connected with the coil assembly forms a second circuit. A control means closes the first switch and opens the second switch during a first half-cycle of the AC power source. During a second half-cycle, the control means closes and then opens the second switch to produce a first large ringing pulse in the coil assembly. A subsequent pulse may be produced either before or after the first pulse substantially decays.