Pulse Tube Refrigerator DC Flow Control at the Cold End

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Solution Overview

Problem

Pulse tube refrigerators face reduced cooling performance due to increased heat entry at the low-temperature end from the high-temperature end, caused by the circulating DC flow within the regenerator and pulse tube.

Innovation Solution

A flow rate controller is implemented at the low-temperature end of the regenerator to control the flow rate of the DC flow, ensuring a greater flow rate from the regenerator to the pulse tube than from the pulse tube to the regenerator, thereby generating a DC flow from the low-temperature side to the high-temperature side, improving temperature distribution and cooling capability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a DC flow circulates within the regenerator and pulse tube, then the refrigerant gas is transported through the system, but heat entry at the low-temperature end increases, reducing cooling performance

Engineering Contradiction:
Improvecooling performanceVSAvoidheat entry at low-temperature end
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The invention extracts the harmful backflow of high-temperature refrigerant gas from the pulse tube to the regenerator by introducing a flow rate controller. This controller selectively allows the useful DC flow from regenerator to pulse tube while blocking the harmful reverse flow, thereby removing the source of heat entry at the low-temperature end and improving cooling performance.

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If the flow rate of refrigerant gas is increased from regenerator to pulse tube, then cooling capability is improved, but the complexity of the system increases due to the flow rate controller

Engineering Contradiction:
Improvecooling capabilityVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The flow rate controller acts as an intermediary device between the regenerator and the pulse tube. It mediates the refrigerant gas flow by selectively controlling the DC flow direction, enabling improved cooling capability while containing the complexity increase to a single localized component rather than the entire system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the cooling efficiency of the pulse tube refrigerator by preventing high-temperature refrigerant gas from flowing to the low-temperature end, resulting in improved temperature distribution and enhanced cooling performance.

Implementation Method 1

The flow rate controller is configured to control the flow rate of a first DC flow flowing from the regenerator toward the pulse tube and the flow rate of a second DC flow flowing from the pulse tube toward the regenerator

Methodology Applied
Scientific EffectDC flow control:

Implementation Method 2

Cooling is generated at the low-temperature side of the pulse tube by suitably controlling the phase difference between the pressure variation and the displacement of the refrigerant gas inside the pulse tube

Methodology Applied
Scientific EffectPhase difference effect:

Implementation Method 3

a regenerator to which a refrigerant gas is discharged from the compressor and from which the refrigerant gas returns to the compressor

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS10066855B2Pulse tube refrigerator
Publication Date: 2018.09.04 SUMITOMO HEAVY IND LTD
  • US10066855B2 patent drawing
  • US10066855B2 patent drawing
  • US10066855B2 patent drawing

AI summary

A pulse tube refrigerator includes a compressor, a regenerator to which a refrigerant gas is discharged from the compressor and from which the refrigerant gas returns to the compressor, a pulse cube including a low-temperature end connected to the low-temperature end of the regenerator, and a flow rate controller provided at the low-temperature end of the regenerator. The flow rate controller is configured to control the flow rate of a first DC flow flowing from the regenerator toward the pulse tube and the flow rate of a second DC flow flowing from the pulse tube toward the regenerator, so that the flow rate of the first DC flow is greater than the flow rate of the second DC flow.