Pulsed Absorption Contactor Dynamics

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Solution Overview

Problem

Existing gas absorption systems face limitations due to the short contact time between gas and liquid, requiring large and costly equipment with susceptibility to contamination.

Innovation Solution

The implementation of a pulsed absorption contactor system that induces fluctuations in the gas and liquid streams, creating a compression wave within the vessel to enhance mass transfer and absorption efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a static, fixed surface area design is used to increase mass transfer surface area, then the absorption surface area is improved, but the contact time between gas and liquid is reduced

Engineering Contradiction:
Improveabsorption surface areaVSAvoidcontact time
Core Design Contradiction:
Area of stationary objectVSDuration of action of moving object

Solution Approach 1:

The patent applies dynamics by transforming the static packing surface into a dynamic, moving surface through the introduction of a pulsating liquid film. The liquid film oscillates back and forth across the packing elements, creating continuous renewal of the gas-liquid interface while maintaining extended contact time. This dynamic approach allows the system to achieve both large effective surface area and prolonged interaction between gas and liquid phases.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements periodic action through the pulsating liquid film mechanism that oscillates at controlled frequencies. The periodic pulsation creates repeated cycles of liquid film formation, breakdown, and reformation across the packing surface, which enhances mass transfer by continuously exposing fresh liquid surfaces to the gas phase while maintaining extended contact duration through the oscillatory motion.

Inventive Principle:
Principle #19Periodic action

2Power

If a counter-flow arrangement is used to maximize concentration gradient, then the mass transfer driving force is improved, but the contact duration is minimized

Engineering Contradiction:
Improvemass transfer driving forceVSAvoidcontact duration
Core Design Contradiction:
PowerVSDuration of action of moving object

Solution Approach 1:

The patent resolves this contradiction by introducing dynamic pulsation to the liquid flow while maintaining the counter-flow arrangement. The pulsating liquid film creates periodic reversal of flow direction, which allows the system to benefit from the high concentration gradient of counter-flow while also achieving extended contact duration through the oscillatory motion that repeatedly brings gas and liquid into contact.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The periodic pulsation superimposed on the counter-flow arrangement creates cycles of forward and reverse liquid flow. During each cycle, the liquid film advances across the packing surface creating strong concentration gradient-driven mass transfer, then reverses direction maintaining contact with the gas phase, thereby achieving both high driving force and extended contact duration through the periodic oscillation.

Inventive Principle:
Principle #19Periodic action

3Productivity

If a large surface area of packing elements is used to facilitate absorption, then the absorption capacity is improved, but the susceptibility to contaminant buildup increases

Engineering Contradiction:
Improveabsorption capacityVSAvoidcontaminant buildup
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies dynamics by using a pulsating liquid film that continuously moves and renews across the packing surface. This dynamic motion prevents contaminants from settling and accumulating on the packing elements by constantly disrupting potential deposition sites, thereby maintaining high absorption capacity over extended periods without the contaminant buildup issues associated with static large-surface-area designs.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The continuous pulsation of the liquid film ensures uninterrupted cleaning action across the packing surface. The perpetual oscillatory motion maintains a fresh liquid interface that prevents contaminant accumulation, allowing the system to sustain high absorption capacity continuously without the degradation that would occur in static systems where contaminants gradually build up on the large surface area.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly increases the mass transfer rate between gases and liquids, reduces equipment size and cost, and minimizes contamination issues, while maintaining high absorption efficiency across varying operational conditions.

Implementation Method 1

An induced pulse from the pulse generator system creates a compression wave of a mixture of a gas of the input gas stream and a liquid of the input liquid stream within the vessel

Methodology Applied
Scientific EffectCompression wave: Shock Wave

Data Source

PatentUS20250090999A1Pulsed absorption contactor
Publication Date: 2025.03.20 NUOVO PIGNONE TECH SRL
  • US20250090999A1 patent drawing
  • US20250090999A1 patent drawing
  • US20250090999A1 patent drawing

AI summary

Pulsed absorption contactor systems and methods are provided. The systems include a vessel having inlet and outlet ends and a pulse generator system, a gas inlet configured to direct an input gas stream into the vessel, a gas outlet configured to receive an output gas stream and direct the output gas stream out of the vessel, a liquid inlet configured to direct an input liquid stream into the vessel, and a liquid outlet configured to receive an output liquid stream and direct the output liquid stream out of the vessel. The pulse generator system is configured to induce a fluctuation in the input gas stream, the input liquid stream, and/or a combination of the input gas stream and the input liquid stream.