Pulsed Power Supply Charge Integration for Excess Energy Protection

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Solution Overview

Problem

PEF generators used in medical applications pose a risk of delivering excessive energy due to potential switch network failures, which can cause thermal damage to patients, necessitating a safety mechanism to limit energy output.

Innovation Solution

An over-energy protection (OEP) circuit that senses the output current, integrates it to determine charge delivery, and disables the power supply if the charge exceeds a threshold, ensuring safe energy levels are not exceeded.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If the power supply uses high internal energy storage capacitor bank to produce well shaped square wave output voltages, then the output voltage quality is improved, but the risk of delivering excessive energy to the patient increases

Engineering Contradiction:
Improvesquare wave output voltage shapeVSAvoidexcessive energy delivery risk
Core Design Contradiction:
ShapeVSObject-affected harmful factors

Solution Approach 1:

The patent implements preliminary action by integrating an over-energy protection (OEP) circuit that continuously monitors and integrates the output current to track cumulative energy delivery before harmful effects occur. The circuit proactively disables the power supply when the integrated charge reaches a predetermined threshold, preventing excessive energy delivery before it can cause thermal damage to patient tissue.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent applies feedback by using an integrator circuit that continuously accumulates the output current signal and feeds back a representative voltage signal to the control system. This feedback mechanism allows real-time monitoring of total energy delivered, enabling the system to self-regulate and automatically shut down when energy thresholds are approached, thus maintaining safety while allowing high energy storage operation.

Inventive Principle:
Principle #23Feedback

2Power

If the power supply is rated for extremely high peak power levels, then the therapeutic effectiveness is improved, but the potential harm from switch network failures increases

Engineering Contradiction:
Improvepeak power levelVSAvoidthermal damage risk
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent implements beforehand cushioning by incorporating an OEP circuit that acts as a safety buffer against high power failures. The circuit integrates output current and compares the accumulated charge against a predetermined threshold, creating a protective barrier that limits maximum energy delivery even when the power supply is capable of much higher peak power levels. This cushioning effect prevents thermal damage while preserving therapeutic effectiveness.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Power

If the switch network is used to deliver high energy from capacitor bank, then the power delivery capability is improved, but the reliability of safe operation decreases

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidsafe operation reliability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent introduces an intermediary protective layer by placing the OEP circuit between the high-power switch network and the patient load. The integrator circuit serves as a mediator that continuously monitors the energy flow through the switch network, accumulating charge information and translating it into a safety-determining voltage signal. This intermediary mechanism adds reliability to safe operation without interfering with the power delivery capability of the switch network.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The OEP circuit effectively prevents excessive energy delivery, enhancing patient safety by immediately disabling the power supply when unsafe energy levels are detected, thereby preventing thermal damage.

Implementation Method 1

the current sensor comprises a shunt resistor and a rectifier, the shunt resistor being configured to produce a voltage drop proportional to the output current

Methodology Applied
Scientific EffectOhm's Law: Ohm's Law

Implementation Method 2

an integrator configured to integrate the sensed current signal to generate the charge-delivered signal that is representative of the total charge delivered by the power supply over a time interval

Methodology Applied
Scientific EffectElectrical Accumulation: Electrical Accumulator

Implementation Method 3

a comparator configured to compare the charge delivered with the threshold, and to generate the fault signal to disable the power supply if the charge-delivered signal exceeds the reference voltage

Methodology Applied
Scientific EffectElectrical Comparison:

Implementation Method 4

an integrating capacitor and a reset resistor coupled in parallel between the output of the operational amplifier and the inverting terminal of the operational amplifier, the reset resistor providing a path for the integrating capacitor to discharge after the time interval

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS12393245B2Over-energy protection for a power supply
Publication Date: 2025.08.19 ADVANCED ENERGY IND INC
  • US12393245B2 patent drawing
  • US12393245B2 patent drawing
  • US12393245B2 patent drawing

AI summary

An energy delivery system comprises a power supply configured to generate a pulsed output voltage and a pulsed output current, and an over-energy protection (OEP) circuit coupled to the power supply. The OEP circuit senses the output current of the power supply and generates a sensed current signal, generates a charge-delivered signal from the sensed current signal that is representative of the charge delivered by the power supply over a time interval, and generates a fault signal that disables the power supply if the charge-delivered signal exceeds a threshold.