Pulsed Power System With Galvanic Isolation

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Solution Overview

Problem

Existing high voltage pulsed power supplies face challenges in achieving fast voltage transitions due to insufficient slew rates, particularly in high voltage applications, where creating nearly instantaneous voltage pulses is difficult and unsatisfactory, and this issue is expected to worsen with increasing voltage demands.

Innovation Solution

A pulsed power system that includes a DC voltage source, switches, a DC offset module, and a controller with isolation paths to produce pulsed voltage by controlling the switches and providing a DC offset voltage, allowing for high voltage pulses with short rise times and robust high current delivery, while isolating earth-ground-referenced control circuitry from floating high-voltage pulse circuitry using galvanically-isolated power and signal paths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If high voltage amplifiers are used to provide high voltage output, then high voltage capability is achieved, but slew rate is insufficient leading to slow transition time

Engineering Contradiction:
Improvehigh voltage capabilityVSAvoidslew rate
Core Design Contradiction:
StrengthVSSpeed

Solution Approach 1:

The system divides the high voltage generation into two independent parts: a DC voltage source for providing the high voltage level and a switch for enabling fast transitions. This segmentation allows each component to optimize for its specific function without compromise.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces a controllable switch that can rapidly change state between on and off, enabling the high voltage output to dynamically transition between different voltage levels. This dynamic element provides the fast slew rate needed while maintaining high voltage capability through the DC source.

Inventive Principle:
Principle #15Dynamics

2Strength

If existing high voltage amplifiers are used, then high voltage output is provided, but transition time is too slow for demanding applications

Engineering Contradiction:
Improvehigh voltage outputVSAvoidtransition time
Core Design Contradiction:
StrengthVSLoss of time

Solution Approach 1:

The DC voltage source is prepared in advance to provide the required high voltage level, so when the switch closes, the voltage is already available and can be applied immediately without waiting for the amplifier to build up the voltage, thus reducing transition time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention replaces the slow analog amplification mechanism with a digital-like switching mechanism that can transition almost instantaneously between states, substituting a fast electronic switching action for a slow continuous amplification process.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If control circuitry is directly connected to high voltage circuitry, then control is simplified, but safety and isolation are compromised

Engineering Contradiction:
Improvecontrol simplicityVSAvoidsafety isolation
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent introduces an intermediary switching component that acts as a barrier between the low voltage control circuitry and the high voltage pulsed power circuitry. This intermediary allows control signals to be transmitted while maintaining electrical isolation, thus preserving both control simplicity and safety.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11011986B2High energy pulse on a high-voltage-direct-current offset
Publication Date: 2021.05.18 ADVANCED ENERGY IND INC
  • US11011986B2 patent drawing
  • US11011986B2 patent drawing
  • US11011986B2 patent drawing

AI summary

Pulse power supply systems and methods are disclosed. A method includes providing earth-ground-referenced control circuitry and providing floating pulsed-power circuitry. The method also includes providing a DC offset voltage to the return port of the pulsed-power circuitry with a DC offset module and providing a peak voltage to the pulsed-power circuitry with a DC voltage source. Power is applied from a power source of the control circuitry to a driver of the pulsed-power circuitry via a galvanically-isolating power path and a trigger signal is applied from the control circuitry to the driver via a galvanically-isolated signal path to prompt the driver to produce a driver signal. A voltage pulse is produced between the output port and the return port by closing the switch with the driver signal to couple the peak voltage to the output port.