Pump-Based Wastewater Treatment With Ultra-Fine Bubble Activation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing activated sludge wastewater treatment methods are limited by the need for high oxygen supply, excessive sludge production, and inefficient biochemical pathways that consume oxygen and produce undesirable greenhouse gases, leading to high costs and environmental impact.

Innovation Solution

A pump-based system that uses pure oxygen or oxygen with trace ozone to create ultra-fine bubbles, activating microorganisms to prioritize digestion over reproduction, thereby enhancing wastewater treatment capacity and reducing excess sludge production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the supply of dissolved oxygen is increased to enhance microorganism quantity, density, and activity, then wastewater purification effectiveness is improved, but energy consumption and aeration costs increase significantly

Engineering Contradiction:
Improvewastewater purification effectivenessVSAvoidaeration energy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent introduces ozone (O3) as a strong oxidant alongside oxygen to accelerate the oxidation of organic pollutants. Ozone generates hydroxyl radicals that non-selectively oxidize organic matter, enhancing purification effectiveness while reducing the overall oxygen demand and associated energy consumption for aeration.

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

Solution Approach 2:

The patent changes the chemical composition parameter of the aeration system by introducing ozone in addition to oxygen. This parameter change creates a more reactive oxidation environment that improves microorganism activity and pollutant degradation efficiency without requiring proportional increases in aeration energy input.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If traditional aeration methods are used to activate microorganisms, then some purification enhancement is achieved, but the cost of aeration doubles for only 30% improvement in performance

Engineering Contradiction:
Improvepurification performance enhancementVSAvoidaeration cost
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

By introducing ozone as a strong oxidant, the system achieves accelerated oxidation of organic pollutants and enhanced microorganism activation. This allows for significant purification performance improvement without the prohibitive costs associated with traditional prolonged aeration methods, as ozone provides rapid oxidation that reduces overall aeration time and cost.

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

Solution Approach 2:

Ozone acts as an intermediary substance that facilitates the oxidation process. It generates hydroxyl radicals that serve as intermediate reactive species, enabling efficient pollutant degradation and microorganism activation without requiring extensive direct oxygen aeration, thus reducing aeration costs while maintaining high purification performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If microorganisms are provided with adequate oxygen for digestion, then organic pollutants are broken down effectively, but excessive sludge is produced through microbial reproduction

Engineering Contradiction:
Improveorganic pollutant degradation efficiencyVSAvoidexcess sludge production
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

Ozone serves as a strong oxidant that directly oxidizes organic pollutants and excess sludge through hydroxyl radical generation. This accelerated oxidation pathway degrades organic matter more efficiently than microbial digestion alone, reducing the need for excessive sludge production while maintaining high pollutant removal efficiency. The oxidative process converts organic pollutants directly to CO2 and H2O, bypassing the sludge accumulation pathway.

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves a 20-fold increase in wastewater purification efficiency, reduces energy consumption, and minimizes greenhouse gas emissions, making it cost-effective and suitable for retrofitting existing facilities.

Implementation Method 1

a pump configured to: form a gas-dispersion return sludge by rendering the at least one reactive gas into ultra-fine bubbles within the sludge

Methodology Applied
Scientific EffectCavitation: Cavitation

Implementation Method 2

a gas generator configured to provide at least one reactive gas into a sludge that includes microorganisms

Methodology Applied
Scientific EffectOzone: Ozone

Implementation Method 3

wherein a portion of the ultra-fine bubbles dissolves within the sludge

Methodology Applied
Scientific EffectDissolution: Absorption (physical)

Implementation Method 4

the activated microorganisms digest the pollutant by prioritizing the pathway that produces the inert byproduct over the pathway that produces the other byproduct

Methodology Applied
Scientific EffectAerobic Digestion: Aerobic Digestion

Implementation Method 5

The activated sludge method is a biochemical treatment and oxidation process which employs microorganisms and oxygen to immobilize organic pollutant substances

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS12410081B2Pump-based system for wastewater treatment through microorganism biochemical pathway optimization
Publication Date: 2025.09.09 OHKI AKIYOSHI
  • US12410081B2 patent drawing
  • US12410081B2 patent drawing
  • US12410081B2 patent drawing

AI summary

Increased control and efficiency over the wastewater purification can be achieved through creating conditions that allow the operator to selectively prioritize the digestive function of microorganism in the activated sludge. The gas-dispersion return sludge is created using pure oxygen or oxygen containing trace amounts of ozone as a reactive gas, which is blended with return sludge to create a mixture of gas and liquid, which is passed through an atomizer or a cavitation pump to instantly render the reactive gas to an ultra-fine bubble state. At least a portion of the ultra-fine bubbles dissolve within the gas-dispersion return sludge, activating the dormant microorganisms. Due to a complete or an almost complete absence of biodegradable material in the gas-dispersion return sludge, the microorganism prioritize their digestive function, and when exposed to biodegradable pollutants present in wastewater, digest the pollutants using biochemical pathways different from the ones used in nature.