Pump Cartridge Positioning Features for Reliable IV Fluid Delivery

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Solution Overview

Problem

Existing infusion pumps face challenges in efficiently and safely delivering medical fluids while minimizing the risk of infection and contamination, particularly due to the disposable nature of IV tubes and cartridges, which often require complex and wear-prone latching mechanisms.

Innovation Solution

A pump system with a recess configured to receive a pump cartridge, featuring a cartridge-facing surface with orthogonal positioning features and engagement slots, including flat face ramps and fluid sensors, to securely and efficiently couple disposable IV cassettes, reducing the risk of improper installation and wear.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If complex latching mechanisms are used to securely couple disposable IV cassettes, then the reliability of fluid delivery is improved, but the device complexity and wear increase

Engineering Contradiction:
Improvereliability of fluid deliveryVSAvoidcomplexity of latching mechanisms
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the latching function from complex mechanical mechanisms and relocates it to the disposable cassette itself through asymmetric positioning features. The reusable pump unit simply provides recesses that receive these features, eliminating the need for complex latching mechanisms in the reusable portion while maintaining secure coupling.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent places positioning and latching features on the disposable cassette rather than the reusable pump unit. This allows the complex positioning features to be discarded with the cassette after single use, eliminating wear concerns on expensive reusable components and reducing the complexity of the reusable pump unit.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Manufacturing precision

If multiple positioning features are integrated into the cartridge interface, then the precision of cartridge installation is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improveprecision of cartridge installationVSAvoidmanufacturing complexity of interface
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent segments the positioning function into multiple independent positioning features (first positioning feature, second positioning feature, etc.) that are distributed around the cartridge interface. Each feature can be independently manufactured and positioned, allowing for precise alignment through simple geometric shapes rather than complex integrated mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs asymmetric positioning features where at least one positioning feature has an asymmetric geometry relative to the cartridge interface. This asymmetry provides inherent alignment guidance during installation, ensuring precise orientation without requiring complex alignment mechanisms or procedures.

Inventive Principle:
Principle #4Asymmetry

3Stability of the object's composition

If the pump unit is designed with integrated cassette recesses, then the overall system compactness is improved, but the volume of the pump unit increases

Engineering Contradiction:
Improvesystem compactnessVSAvoidvolume of pump unit
Core Design Contradiction:
Stability of the object's compositionVSVolume of stationary object

Solution Approach 1:

The patent designs the pump unit with recesses that receive and nest the disposable cassettes. The cassettes are positioned within the pump unit volume, with positioning features that fit into corresponding recesses. This nesting arrangement creates a compact integrated system while the reusable pump unit maintains a manageable size by efficiently accommodating the disposable components.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS12403242B2Pump systems with positioning features
Publication Date: 2025.09.02 CAREFUSION 2200 INC
  • US12403242B2 patent drawing
  • US12403242B2 patent drawing
  • US12403242B2 patent drawing

AI summary

Pump systems are described. An example pump system may include a processing unit and a recess configured to receive a pump cartridge. The recess can include a plurality of cartridge engagement slots. The cartridge engagement slots can be configured for removably coupling the pump cartridge. The recess can also include a cartridge-facing surface with a positioning feature slot extending orthogonal to a general plane of the cartridge-facing surface.