Pump Casing Rib Curvature to Prevent Crack Leakage
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Solution Overview
Problem
Existing pump casings face issues with stress concentration at the connecting portion of ribs, leading to potential cracks and liquid leakage, especially under frequent start-stop conditions, compromising the pump's lifespan.
Innovation Solution
A pump casing design with a rib having a curved outer edge that redirects stress concentration away from the suction hydro structure, preventing cracks from propagating to the suction hydro structure by ensuring the crack extends within the rib.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If a rib is provided on the outer peripheral surface of the pump casing to increase strength, then the mechanical strength of the pump casing is improved, but stress concentration occurs at the connecting portion between the rib and the suction hydro structure, leading to potential cracks and liquid leakage
Solution Approach 1:
The rib is designed with a curved outer edge instead of a straight edge. This curvature redistributes the stress distribution pattern, moving the stress concentration point from the connecting portion between the rib and suction hydro structure to a different location on the rib. The curved geometry smoothly transitions stress flow, preventing sharp stress concentrations that would initiate cracks at the vulnerable connecting portion.
2Strength
If the pump casing is made with a thick wall to increase strength, then the mechanical strength is improved, but the weight of the pump casing and entire volute pump increases
Solution Approach 1:
Instead of uniformly thickening the entire pump casing wall, the invention segments the reinforcement function into a specific rib structure. The rib is strategically positioned and dimensioned to provide localized reinforcement where needed, while the rest of the casing maintains its original thinner wall thickness. This segmented approach achieves the required strength without the penalty of overall weight increase.
3Weight of stationary object
If the pump casing is made thin to reduce weight, then the weight of the pump casing is reduced, but the mechanical strength is lowered and the pump may not pass water-pressure resistance test
Solution Approach 1:
The pump casing employs local quality enhancement through the rib structure. Rather than making the entire casing thick, the rib is positioned at specific locations where reinforcement is most needed to withstand water pressure. This localized quality improvement allows the majority of the casing to remain thin and lightweight, while critical areas gain the necessary strength to pass water-pressure resistance tests.
Data Source
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AI summary
The present invention relates to a reinforcing structure of a pump casing accommodating an impeller. A pump casing (8) includes: a volute hydro structure (22) having a discharge port (22a); a suction hydro structure (20) having a suction port (20a); and a rib (30) connected to outer surfaces of the volute hydro structure (22) and the suction hydro structure (20). The rib (30) has a curved outer edge (30A) which is curved toward the inside of the rib (30), and the curved outer edge (30A) is smoothly connected to the outermost peripheral surface (20b) of the suction hydro structure (20). A ratio of a radius of curvature (R1) of the curved outer edge (30A) to a radius of curvature (R2) of the outermost peripheral surface (20b) of the suction hydro structure (20) is 20% or more.