Double-Suction Centrifugal Pump Casing Rib Reinforcement

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Solution Overview

Problem

The casing of double-suction centrifugal pumps deforms under high stress during water-pressure resistance tests, leading to potential water leakage and mechanical strength issues, as thickening the casing increases weight while thinning it compromises mechanical strength.

Innovation Solution

Incorporating ribs on the casing's side surfaces and bottom, which are strategically positioned and designed to reinforce the suction volute, allowing for increased freedom in rib placement and minimizing weight while maintaining mechanical strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the casing is made thick to increase rigidity, then the deformation of the casing is suppressed, but the weight of the casing and the entire pump increases

Engineering Contradiction:
ImproverigidityVSAvoidweight of casing
Core Design Contradiction:
StrengthVSWeight of stationary object

Solution Approach 1:

The casing is divided into multiple sections with ribs strategically positioned to provide localized reinforcement. Instead of uniformly thickening the entire casing, ribs are added only in specific areas where stress concentration occurs, such as the suction volute region, thereby segmenting the reinforcement function from the overall casing structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Ribs with varying thicknesses are provided at different positions on the casing based on local stress requirements. The rib thickness is greater near the suction port where stress is higher and gradually decreases toward the discharge port, optimizing material distribution to achieve adequate strength while minimizing weight.

Inventive Principle:
Principle #3Local quality

2Weight of stationary object

If the casing is made thin to reduce weight, then the weight of the casing decreases, but the mechanical strength and rigidity of the casing is lowered

Engineering Contradiction:
Improveweight of casingVSAvoidmechanical strength
Core Design Contradiction:
Weight of stationary objectVSStrength

Solution Approach 1:

The casing wall is segmented into thin-walled sections and reinforced sections with ribs. The majority of the casing can be made thin to reduce weight, while ribs are strategically placed in stress-critical areas to provide the necessary mechanical strength locally without requiring the entire casing to be thick.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different wall thicknesses are implemented in different regions of the casing. The base casing wall is thin for weight reduction, while ribs with increased thickness are added only where structural support is needed, creating a non-uniform thickness distribution that optimizes the strength-to-weight ratio.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If the entire casing has thick walls to increase rigidity, then the deformation of the casing is suppressed, but the weight of the entire pump increases

Engineering Contradiction:
ImproverigidityVSAvoidweight of pump
Core Design Contradiction:
Stability of the object's compositionVSWeight of stationary object

Solution Approach 1:

Rigidity is achieved through segmented reinforcement using ribs rather than uniform thickening. The ribs are distributed at specific intervals and positions on the casing, creating a segmented stiffening structure that provides adequate rigidity while minimizing material usage and overall weight.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The casing employs local quality enhancement by providing ribs with specific thicknesses at specific locations where rigidity is most needed. The rib thickness varies by position, with thicker ribs in high-stress areas and thinner or no ribs in low-stress areas, optimizing the rigidity-to-weight ratio.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11441576B2Double-suction centrifugal pump
Publication Date: 2022.09.13 EBARA CORP
  • US11441576B2 patent drawing
  • US11441576B2 patent drawing
  • US11441576B2 patent drawing

AI summary

The present invention relates to a reinforcing structure for a casing accommodating an impeller. A double-suction centrifugal pump includes: a rotational shaft (1); an impeller (2) secured to the rotational shaft (1); a casing (3) that accommodates the impeller (2) therein; and legs (5) secured to the casing (3). The casing (3) includes a suction volute (20) that communicates with a suction port (6), the casing (3) includes an upper casing (3a) and a lower casing (3b) fastened to each other, at least one rib (28A, 28B, 28C) is provided on each of both side surfaces of the lower casing (3b) constituting the suction volute (20), the rib (28A, 28B, 28C) extends in a radial direction of the rotational shaft (1) when viewed from an axial direction of the rotational shaft (1), and the rib (28A, 28B, 28C) is separated from the legs (5).