Pump-Driven Coffee Brewing With Adaptive Water Temperature Control

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Solution Overview

Problem

Traditional coffee machines lack control over water temperature as it hits the ground coffee and are not adapted to environmental changes in pressure, humidity, and temperature, leading to potential frost damage and suboptimal coffee quality.

Innovation Solution

A coffee machine system with a water reservoir, heating element, pump, and temperature sensor that measures ambient temperature, estimates temperature reduction, and adjusts pump voltage to maintain a predefined output temperature range (90° C to 96° C) by activating and disabling the pump based on predefined temperature intervals, using a silicone-heated metal element for efficient heat transfer and frost protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If traditional coffee machines use steam as a driving force for water movement, then the machine structure is simple, but the temperature of water as it hits the ground coffee cannot be controlled

Engineering Contradiction:
Improvemachine structureVSAvoidwater temperature control
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces the traditional steam-driven mechanical system with an electric pump system for water circulation. This allows precise control of water flow rate and temperature through electronic control, enabling accurate temperature control at the coffee contact point while maintaining relatively simple overall structure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements temperature sensors and control systems that continuously monitor water temperature and adjust heating element power accordingly. This feedback mechanism ensures the water temperature at the ground coffee contact point remains within the optimal range, solving the temperature control issue while maintaining system simplicity.

Inventive Principle:
Principle #23Feedback

2Device complexity

If coffee machines are not adapted to environmental changes in pressure, humidity and temperature, then the device complexity is low, but the machine is vulnerable to frost damage and environmental variations

Engineering Contradiction:
Improvedevice complexityVSAvoidprotection against frost damage
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent incorporates environmental sensors that dynamically adjust system operation based on ambient conditions. The control system modifies heating power, water flow rates, and insulation activation in response to changing temperature, humidity, and pressure conditions, ensuring reliable operation across varying environments without requiring overly complex hardening measures.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system performs preliminary heating and insulation activation based on predicted or detected environmental conditions. Before frost damage can occur, the control system pre-heats water lines and activates insulation barriers, preventing frost formation while avoiding the need for continuously complex protective mechanisms.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If the water temperature is not properly controlled as it hits the ground coffee, then the machine operation is simple, but the coffee quality deteriorates

Engineering Contradiction:
Improvemachine operationVSAvoidcoffee quality
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent employs temperature sensors positioned at the coffee contact point that provide real-time feedback to the control system. The controller adjusts heating element power and pump flow rate dynamically to maintain water temperature within the optimal 90-96°C range, ensuring consistent coffee quality while keeping the user interface simple and automatic.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system automatically self-regulates water temperature through integrated sensors and control algorithms, eliminating the need for manual temperature adjustment by the user. The machine independently monitors and adjusts heating power and flow rate to maintain optimal brewing conditions, simplifying operation while ensuring precision.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides precise control over water temperature as it hits the ground coffee, enhancing coffee quality and making the machine more robust against environmental changes without degrading coffee quality.

Implementation Method 1

providing power to a heating element, the heating element heating water from the water tank

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

activating the pump for a first time interval until the heating element is filled with water

Methodology Applied
Scientific EffectPump: Pump

Implementation Method 3

measuring an ambient temperature in the coffee machine with a temperature sensor

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 4

using a silicone-heated metal element for efficient heat transfer and frost protection

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 5

using a silicone-heated metal element for efficient heat transfer and frost protection

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS9526373B2Pump and heating method for coffee brewing
Publication Date: 2016.12.27 AS WILFA
  • US9526373B2 patent drawing
  • US9526373B2 patent drawing
  • US9526373B2 patent drawing

AI summary

A method and system for brewing coffee that allows for control of the temperature of the water as it hits ground coffee and that is adapted for changes in the environment. A coffee machine may include: a water reservoir, a pump, a heating element, a filter holder, a temperature sensor, and a control element. Instead of using boiling water to drive the flow of water from the water container to the filter holder, which method relates the outlet temperature to the water's boiling point, which, in turn, is dependent on altitude and other factors, the coffee machine described herein uses a pump to deliver water from the water container to the heating element and on to the filter holder. The coffee machine also includes a heating element that is not susceptible to frost damage, which may include a silicone layer sandwiched between two metal components, such as aluminum blocks.