Pump system

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Solution Overview

Problem

Existing pump systems face challenges in accurately detecting liquid properties, such as concentration, under various operational conditions, leading to imprecise measurements.

Innovation Solution

A pump system equipped with a concentration measurement device that includes a sensor and an evaluation device, which considers additional parameters from further signal sources to compensate for operational conditions, ensuring precise concentration detection. This system can integrate sensors within the pump housing and utilize ultrasound, optical, or capacitive sensors, with temperature and flow parameters for improved accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a concentration sensor is used to detect liquid properties in a pump system, then concentration measurement capability is provided, but measurement precision deteriorates under varying operational conditions

Engineering Contradiction:
Improveconcentration measurement precisionVSAvoidmeasurement reliability under operational conditions
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The evaluation device receives signals from both the concentration sensor and additional sensors (temperature, flow, pressure) and uses this feedback to compensate for operational condition variations. The system continuously monitors multiple parameters and adjusts the concentration evaluation based on the additional sensor inputs, thereby maintaining measurement precision across varying operational conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the parameters being measured by incorporating additional sensors that detect temperature, flow rate, and pressure. These additional parameters are used to compensate for the concentration sensor's readings, transforming a single-parameter measurement system into a multi-parameter evaluation system that maintains accuracy under varying conditions.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If additional sensors and signal sources are integrated into the pump system, then measurement accuracy is improved, but device complexity increases

Engineering Contradiction:
Improveconcentration measurement precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The evaluation device serves as a central integration point that combines signals from the concentration sensor with additional sensors (temperature, flow, pressure). By merging these multiple sensor inputs into a single evaluation unit, the system achieves improved measurement precision without proportionally increasing overall system complexity. The evaluation device processes all inputs together to produce a compensated concentration reading.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The evaluation device is designed with multi-functionality, serving both as the primary concentration measurement processor and as the integration point for additional sensor signals. This universal component handles multiple functions (concentration evaluation, temperature compensation, flow compensation, pressure compensation) within a single device, thereby reducing the need for separate processing units and minimizing the increase in system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12085287B2Pump system
Publication Date: 2024.09.10 GRUNDFOS HLDG
  • US12085287B2 patent drawing
  • US12085287B2 patent drawing
  • US12085287B2 patent drawing

AI summary

A pump (2) system includes a pump, a sensor (22; 28) arranged in or at a flow path (14), and a concentration measurement device measuring a concentration in liquid inside the flow path (14). The concentration measurement device includes the sensor (22; 28), as a concentration sensor, connected to an evaluation device (26) for evaluating readings of the sensor (22; 28). The evaluation device (26) is connected to a further signal source (20; 24), providing at least one further parameter, and is configured to carry out an evaluation of the reading of the sensor (22; 28), taking into account the further parameter provided by the further signal source (20, 24) to output the concentration in the liquid. A solar heating system includes the pump system.