Pump Controller Inputs for Simultaneous Digital and Serial Signals

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Solution Overview

Problem

Conventional pool system control systems require external hardware to receive digital and serial communication inputs simultaneously, leading to larger and more costly connections, and often need a minimum of eight digital input pins, which is inefficient.

Innovation Solution

A controller with a digital input and serial communication input that can receive signals simultaneously using five digital input pins sharing a common ground pin, allowing for a smaller and less costly connection, and a processor with computer-readable memory to execute instructions for controlling the pump motor based on these inputs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional main control systems use external hardware to receive digital inputs, then they can receive digital inputs from outside control systems, but the connection becomes larger and more costly

Engineering Contradiction:
Improveability to receive digital inputsVSAvoidconnection size and cost
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the digital input functionality directly into the main control system's processor, merging previously separate external hardware functions into the existing controller architecture. This integration eliminates the need for external hardware components while maintaining the ability to receive digital inputs from outside control systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The main control system is designed to perform multiple functions: it can receive both digital inputs and serial communication inputs simultaneously through its integrated processor. This multi-functionality eliminates the need for specialized external hardware dedicated solely to digital input reception, reducing overall system complexity and cost.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If main control systems receive both digital inputs and serial communication inputs simultaneously using conventional methods, then they can process multiple input types, but external hardware is required which increases system complexity

Engineering Contradiction:
Improveability to receive multiple input types simultaneouslyVSAvoidhardware requirements
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges multiple input reception functions (digital inputs and serial communication inputs) into a single integrated processor within the main control system. This consolidation allows the system to handle multiple input types simultaneously without requiring separate external hardware for each input type, thereby reducing overall hardware complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If main control systems use a minimum of eight digital input pins, then they can receive digital inputs, but the connection requires more wires and a larger connector

Engineering Contradiction:
Improvedigital input capabilityVSAvoidnumber of connection wires
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The patent extracts the digital input pin requirements from the traditional eight-pin configuration and reduces them to five pins by utilizing the integrated processor's existing communication capabilities. This extraction eliminates the need for excessive connection wires while maintaining full digital input functionality through the processor's built-in interfaces.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentEP2778417B1System and method of controlling a pump system using integrated digital inputs
Publication Date: 2021.05.05 REGAL BELOIT AMERICA INC
  • EP2778417B1 patent drawingFigure 1
  • EP2778417B1 patent drawingFigure 2
  • EP2778417B1 patent drawingFigure 3

AI summary

A pump system including a motor, a fluid pump powered by the motor, a user-interface, and a controller. The controller including a user-interface input electrically coupled to the user-interface, a serial communication input, a digital input having a plurality of digital input pins sharing a common ground pin, a processor, and a computer readable memory. The computer readable memory storing instructions that, when executed by the processor, cause the controller to receive an operating signal simultaneously from the serial communication input and the digital input, and control the motor based on one of the operating signal from the serial communication input and the operating signal from the digital input.