Saturated Liquid Pump Arrangement With Expansion Subcooling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing pump arrangements for saturated liquids face challenges in maintaining net positive suction pressure (NPSP) while minimizing complexity, weight, and avoiding cavitation, particularly in space applications.

Innovation Solution

A pump arrangement that includes a tank, heat exchanger, expansion valve, and compressor or jet pump to subcool the liquid, increase NPSP, and manage vapor pressure efficiently, without requiring additional gas sources or complex heaters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If pressure in the tank is increased using vapor or other gases, then net positive suction pressure is improved, but device complexity increases

Engineering Contradiction:
Improvenet positive suction pressureVSAvoiddevice complexity
Core Design Contradiction:
Stress or pressureVSDevice complexity

Solution Approach 1:

The system uses the liquid being pumped itself to generate the pressurizing vapor through controlled evaporation in the tank, eliminating the need for external gas sources or complex pressurization systems. The expansion valve creates a pressure differential that drives this self-service mechanism.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention utilizes phase transition of the liquid to vapor through controlled evaporation in the tank. The expansion valve creates conditions where liquid evaporates to form vapor that increases tank pressure, directly improving net positive suction pressure without external systems.

Inventive Principle:
Principle #36Phase transitions

2Stress or pressure

If heating vapor in the tank is used, then net positive suction pressure is improved, but energy consumption increases

Engineering Contradiction:
Improvenet positive suction pressureVSAvoidenergy consumption
Core Design Contradiction:
Stress or pressureVSUse of energy by moving object

Solution Approach 1:

The system uses isenthalpic expansion through the expansion valve to create a pressure differential that drives liquid evaporation. This phase transition from liquid to vapor occurs without external heating, using the inherent energy of the fluid system itself.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The invention replaces thermal heating systems with a mechanical expansion valve that creates pressure differentials. This substitution eliminates the need for external heaters or energy input, using fluid dynamics instead of thermal energy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Stress or pressure

If a pre-pump is used, then net positive suction pressure is improved, but device complexity and weight increase

Engineering Contradiction:
Improvenet positive suction pressureVSAvoiddevice complexity
Core Design Contradiction:
Stress or pressureVSDevice complexity

Solution Approach 1:

The system uses the main pump's own suction side to create the pressure differential needed for evaporation. The expansion valve connects the suction side to the tank, allowing the pump's operation itself to drive the pressurization mechanism without requiring a separate pre-pump.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The expansion valve serves multiple functions: it creates the pressure differential for evaporation, controls vapor generation, and utilizes the pump's suction side pressure. This multi-functionality eliminates the need for dedicated pre-pump components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Stress or pressure

If subcooling the liquid at pump inlet by low pressure evaporation is used, then net positive suction pressure is improved, but additional weight and complexity increase

Engineering Contradiction:
Improvenet positive suction pressureVSAvoidadditional weight
Core Design Contradiction:
Stress or pressureVSWeight of stationary object

Solution Approach 1:

The system uses the liquid being pumped to provide the cooling effect through its own evaporation. The evaporating liquid absorbs heat from the bulk liquid, subcooling it without requiring external refrigeration systems or additional cooling components.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention uses phase transition of a fraction of the liquid from liquid to vapor. This evaporation process absorbs latent heat, subcooling the remaining liquid and improving its density and net positive suction pressure without external cooling systems.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively increases NPSP, reduces cavitation risk, and simplifies operation by using passive components, making it suitable for various atmospheric conditions and space applications.

Implementation Method 1

the expansion valve inlet is arranged downstream the liquid outlet of the heat exchanger or the tank for receiving and expanding a fraction of liquid flowing through the pump arrangement and routing it into the coolant input to at least partially evaporate and receive evaporation enthalpy of the liquid to be subcooled

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

the heat exchanger is designed to sub-cool the saturated liquid

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS12535061B2Pump arrangement for providing a saturated liquid
Publication Date: 2026.01.27 AIRBUS OPERATIONS GMBH
  • US12535061B2 patent drawing
  • US12535061B2 patent drawing
  • US12535061B2 patent drawing

AI summary

A pump arrangement for providing a saturated or subcooled liquid includes a tank for saturated liquid, a heat exchanger for cooling the saturated liquid, a pump, an expansion valve, and an output for feeding saturated or subcooled liquid to a consumer. A tank outlet is in fluid communication with a liquid inlet of the heat exchanger, such that saturated liquid stored inside the tank can flow into the heat exchanger designed to sub-cool the saturated liquid. A liquid outlet of the heat exchanger is in fluid communication with a pump inlet. The expansion valve outlet is in fluid communication with a coolant inlet of the heat exchanger. An expansion valve inlet is arranged for receiving and expanding a fraction of liquid flowing through the pump arrangement and routing it into the coolant input to at least partially evaporate and receive evaporation enthalpy of the liquid to be subcooled.