Tension-Suspended Pump Housing for Vibration and Noise Isolation

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Solution Overview

Problem

Existing pumps used in beds, particularly those for inflating air chambers in air mattresses, generate significant noise and vibration during operation, which can disturb users, especially when they are sleeping.

Innovation Solution

The pump is suspended within a housing using resilient connectors that extend in tension, reducing vibration transmission to the housing and incorporating stops to limit excessive movement, thereby minimizing noise and preventing damage to electronic components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the pump is rigidly mounted to the housing, then structural stability is improved, but vibration transmission to the housing increases

Engineering Contradiction:
Improvestructural stabilityVSAvoidvibration transmission
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

Resilient connectors are introduced as intermediary elements between the pump and housing. These connectors serve as mediators that transmit necessary mechanical support while filtering out harmful vibrations, allowing the pump to remain stable without directly coupling vibration to the housing structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The mounting system transitions from rigid fixed parameters to resilient variable parameters. The resilient connectors allow for controlled movement and deformation, changing the mechanical parameters from fixed to flexible, thereby absorbing vibration while maintaining structural integrity.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If the pump is suspended with resilient connectors, then vibration transmission is reduced, but pump stability decreases

Engineering Contradiction:
Improvevibration transmissionVSAvoidpump stability
Core Design Contradiction:
Object-generated harmful factorsVSStability of the object's composition

Solution Approach 1:

The pump mounting system is segmented into multiple resilient connectors rather than a single rigid mount. This segmentation distributes the pump's weight and vibration across multiple connection points, maintaining stability while allowing individual connectors to absorb vibration independently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The resilient connectors appear to be made from composite or elastomeric materials that combine damping properties with structural strength. These composite materials provide both the resilience needed for vibration isolation and the strength required to maintain pump stability during operation.

Inventive Principle:
Principle #40Composite materials

3Reliability

If stops are added to limit pump movement, then protection of electronic components is improved, but device complexity increases

Engineering Contradiction:
Improveprotection of electronic componentsVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Stops are pre-positioned within the housing to limit the range of motion of the pump. These stops provide beforehand protection by preventing the pump from moving far enough to damage electronic components, cushioning against potential harm before it can occur.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The resilient connectors function as flexible mounting elements that allow controlled pump movement while the stops provide hard limits. This combination creates a flexible yet protected system where the pump can move within safe boundaries without risking damage to sensitive electronics.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces noise and vibration, ensuring a quieter operation of the pump while protecting sensitive electronic components from damage.

Implementation Method 1

a plurality of resilient connectors connecting the air pump to the housing with the resilient connectors in tension so as to reduce transmission of vibration from the air pump to the housing during operation of the air pump

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

reduce transmission of vibration from the air pump to the housing

Methodology Applied
Scientific EffectVibration: Vibration

Data Source

PatentUS12392332B2Pump housing with vertically supported vibration isolators
Publication Date: 2025.08.19 SLEEP NUMBER CORP
  • US12392332B2 patent drawing
  • US12392332B2 patent drawing
  • US12392332B2 patent drawing

AI summary

An apparatus can include a housing defining a housing interior, an air pump positioned in the housing interior, and a plurality of resilient connectors connecting the air pump to the housing with the resilient connectors in tension so as to reduce transmission of vibration from the air pump to the housing during operation of the air pump.