Pump Inlet Stabilizer With Venturi Vacuum Pressure Damping

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Solution Overview

Problem

Positive displacement pumps in fluid pumping systems experience pressure fluctuations and acceleration head losses due to the alternately opening and closing inlet valve, leading to inefficient operation and reduced service life.

Innovation Solution

The implementation of an automated inlet stabilizer dampener with a deformable diaphragm and a venturi vacuum regulator, which automatically switches between pressure and suction modes by adjusting the gas chamber pressure, stabilizing fluid flow and maintaining consistent pressure, thereby reducing vibrations and pulsations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a positive displacement pump with an alternately opening and closing inlet valve is used, then fluid can be transported under pressure, but pressure fluctuations and acceleration head losses occur leading to reduced efficiency and service life

Engineering Contradiction:
Improvefluid transport capabilityVSAvoidpump service life
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies beforehand cushioning by introducing a compressible gas charge into the pump chamber before the inlet valve closes. This gas charge acts as a cushion that absorbs pressure fluctuations and reduces acceleration head losses during the valve closing process, thereby protecting the pump from mechanical stress and extending service life while maintaining fluid transport capability

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Productivity

If the inlet valve alternately opens and closes to move fluid, then pumping action is achieved, but pressure fluctuations cause vibrations and pulsations

Engineering Contradiction:
Improvefluid pumping capabilityVSAvoidvibrations and pulsations
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent uses an intermediary approach by introducing a compressible gas charge as a mediator between the liquid phases during valve operation. This gas charge smooths out pressure fluctuations caused by the alternating valve openings and closings, reducing vibrations and pulsations transmitted through the pump system while maintaining continuous fluid pumping capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances pump efficiency, extends pump lifespan, and maintains consistent fluid flow by automatically adapting to changing pressure conditions, ensuring stable operation across both positive pressure and suction modes.

Implementation Method 1

a venturi vacuum regulator, automatic venturi vacuum regulator comprising: a regulator housing having a pressure inlet port and a vacuum outlet port; a venturi vacuum pump within the regulator housing, the venturi vacuum pump configured to receive compressed air from the pressure inlet port in order to generate suction at the vacuum outlet port

Methodology Applied
Scientific EffectVenturi effect: Venturi Effect

Implementation Method 2

a compressed air source, the compressed air source configured to supply compressed air to an inlet of the automatic inlet stabilizer dampener; configured to introduce pressurized gas into the gas chamber

Methodology Applied
Scientific EffectGas compression: Compression

Implementation Method 3

a deformable diaphragm separating the internal volume into a gas chamber and a liquid chamber

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS11549523B2Automatic fluid pump inlet stabilizers and vacuum regulators
Publication Date: 2023.01.10 BLACOH FLUID CONTROLS INC
  • US11549523B2 patent drawing
  • US11549523B2 patent drawing
  • US11549523B2 patent drawing

AI summary

A fluid pump inlet stabilizer dampener includes a deformable diaphragm separating an enclosure into a gas chamber and a liquid chamber; and a piston coupled to the deformable diaphragm and being movable with respect to a valve housing, wherein the piston is configured to be positioned in at least first, second, and third positions, wherein in the first position a first fluid flow path from a pressurized gas inlet port to the gas chamber is open, in the second position the first fluid flow path is closed, and in the third position the first fluid flow path is closed and a second fluid flow path that activates a venturi vacuum generator is open.