Electric Pump Motor Housing Strut Vibration Damping

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Solution Overview

Problem

Conventional electric pump devices face challenges in suppressing substrate vibration, which affects the durability of solders joining coil end portions and the inverter substrate, leading to inadequate vibration damping performance.

Innovation Solution

The electric pump device incorporates a motor housing portion with strut portions that extend into the inverter housing portion, securely fixing the inverter substrate and enhancing its attachment rigidity, thereby improving vibration damping and solder durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional substrate fixing structure is used, then the device complexity is low, but the vibration damping performance is insufficient

Engineering Contradiction:
Improvevibration damping performanceVSAvoidsubstrate fixing structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The motor housing portion is segmented into multiple strut portions that extend into the inverter housing portion. These strut portions are distributed at different positions to provide localized support and vibration damping throughout the substrate fixing structure, rather than using a single monolithic support element.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The strut portions extend in the axial direction from the motor housing portion into the inverter housing portion, adding a dimensional element to the substrate fixing structure. This axial extension creates multiple support points along the axial axis, enhancing vibration damping without significantly increasing overall structural complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the inverter substrate is not securely fixed, then the manufacturing precision is easier to achieve, but the solder durability deteriorates

Engineering Contradiction:
Improvesolder durabilityVSAvoidsubstrate attachment precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

Different regions of the substrate fixing structure have different functions: the strut portions provide vibration damping and structural support, while the inverter substrate mounting surface provides precise positioning and secure fixation. This local differentiation of quality allows the structure to simultaneously achieve both solder durability through vibration damping and manufacturing precision through dedicated mounting features.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11398762B2Electric pump device
Publication Date: 2022.07.26 NIDEC TOSOK CORP
  • US11398762B2 patent drawing
  • US11398762B2 patent drawing
  • US11398762B2 patent drawing

AI summary

An electric pump device is provided. The electric pump device includes a motor, an inverter substrate electrically connected to the motor, a housing for housing the motor and the inverter substrate, and a pump portion driven by power of the motor. The housing includes a motor housing portion for housing the motor and an inverter housing portion for housing the inverter substrate. The motor housing portion has strut portions which extend inside the inverter housing portion and fixed to the inverter substrate.