High-Pressure Pump Piston Rod Curvature for Compact Load Bearing

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Solution Overview

Problem

Existing high-pressure piston pumps face challenges with limited bearing surface area between the piston and connecting rod, leading to increased component size and mass, and inefficiencies in fuel injection due to unequal attachment surfaces.

Innovation Solution

A connecting rod and piston design featuring a piston pin arrangement with two curved bearing surfaces of differing curvatures, maximizing load-bearing area and reducing component size through optimized curvature and surface alignment, along with a bearing shell for enhanced lubrication and support.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a small end bushing and piston pin are used to connect the piston member to the connecting rod, then the connection is simple and easy to manufacture, but the bearing surface area is limited and component size increases

Engineering Contradiction:
Improveconnection simplicityVSAvoidbearing surface area
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent applies curvature by providing at least two curved bearing surfaces (first and second bearing surfaces) with different radii of curvature on the piston pin arrangement. The first bearing surface has a first radius of curvature while the second bearing surface has a second radius of curvature, creating optimized contact surfaces that increase bearing area while maintaining compact component dimensions. This curved surface design resolves the contradiction by providing larger bearing surfaces without proportionally increasing overall component size.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Strength

If the piston pin diameter is determined by maximum loading, then the connection can handle peak loads, but the attachment surfaces become larger increasing component mass

Engineering Contradiction:
Improveload handling capacityVSAvoidcomponent mass
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent applies local quality by providing bearing surfaces with different radii of curvature optimized for different loading conditions. The first bearing surface with its first radius of curvature and the second bearing surface with its second radius of curvature are locally optimized to distribute loads efficiently. This allows the component to handle maximum loading requirements while maintaining smaller overall dimensions and reduced mass compared to a uniform design.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If unequal attachment surfaces are used between piston and connecting rod, then manufacturing is simplified, but pumping efficiency decreases

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidpumping efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent resolves the efficiency issue by implementing curved bearing surfaces with optimized radii of curvature. The first and second bearing surfaces are curved with different radii, creating optimal contact geometry that improves load distribution and pumping efficiency while maintaining manufacturing feasibility. This curved surface approach eliminates the need for large unequal flat surfaces while achieving superior efficiency.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentEP4419789B1A connecting rod and a piston for a high-pressure piston pump, and a high-pressure piston pump for pumping fuel
Publication Date: 2025.08.06 WARTSILA FINLAND OY
  • EP4419789B1 patent drawingFigure 1
  • EP4419789B1 patent drawingFigure 2
  • EP4419789B1 patent drawingFigure 3

AI summary

Invention relates to a connecting rod (10) for a high-pressure piston pump, comprising a crank pin end (12), and a piston end (14), in which the piston end (14) of the connecting rod (10) comprises a piston pin arrangement (18) configured to the connecting rod (10), and extending at opposite sides of the connecting rod (10) transversely to longitudinal direction of the connecting rod (10), and - the piston pin arrangement (18) comprises at least two curved bearing surfaces (20,22), a first bearing surface (20) and a second bearing surface (22), having a common center of curvature (24), wherein the first bearing surface (20) is facing away from the crank pin end (12) of the connecting rod (10) and the second bearing surface (22) is facing towards the crank pin end (12) of the connecting rod (10), - the first bearing surface (20) has a first radius of curvature (R1) and the second bearing surface (22) has a second radius of curvature (R2), the first radius of curvature (R1) being greater than the second radius of curvature (R2). Invention relates also to piston for a high-pressure piston pump compatible with the connecting rod (10) and a high-pressure piston pump comprising the connecting rod (10) and the piston (100).