Submersible Centrifugal Pump Startup Using Torque-Derivative Detection

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Solution Overview

Problem

Existing methods for starting submersible centrifugal pumps result in either slow startup, leading to inefficiency, or fast startup that causes turbidity and cloudiness in the pumped fluid, failing to provide a balance between speed and clarity.

Innovation Solution

An electric drive apparatus is used to control the motor of the submersible centrifugal pump, implementing an accelerating ramp followed by an operational pumping ramp, where torque versus motor speed is monitored to detect a significant increase, indicating the start of fluid flow and operational pumping conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a fast startup is used, then productivity is improved, but turbidity and cloudiness in the pumped fluid increases

Engineering Contradiction:
Improvestartup speedVSAvoidturbidity and cloudiness
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies dynamics by implementing a two-stage accelerating ramp with variable speed profiles. The first ramp uses a lower acceleration rate to minimize turbulence, while the second ramp increases speed more aggressively once flow is established. This dynamic adjustment of acceleration rates optimizes both startup speed and fluid clarity, resolving the contradiction between productivity and turbidity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs feedback by monitoring torque changes during startup and using this information to detect flow establishment. The significant increase in torque derivative serves as a feedback signal to transition between acceleration stages, ensuring the pump switches from the conservative first ramp to the more productive second ramp at the optimal moment, balancing speed and fluid quality.

Inventive Principle:
Principle #23Feedback

2Object-affected harmful factors

If a slow startup is used, then turbidity and cloudiness is reduced, but productivity deteriorates

Engineering Contradiction:
Improveturbidity and cloudinessVSAvoidstartup speed
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent resolves this contradiction through dynamic acceleration profiling. Instead of maintaining a consistently slow speed, the system starts with a controlled first accelerating ramp that minimizes turbulence, then transitions to a second ramp with higher acceleration once flow is detected. This dynamic approach achieves both low turbidity during critical startup and high productivity thereafter.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies periodic action through its two-stage acceleration sequence. The startup process is divided into distinct phases: a initial cautious acceleration period followed by a second accelerated period. This periodic structure allows the system to prioritize fluid quality first, then maximize productivity, achieving both goals sequentially rather than requiring a compromise throughout the entire startup.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for a fast and secure startup with reduced turbidity and cloudiness, ensuring efficient and clear fluid pumping by monitoring torque changes to manage motor speed effectively.

Implementation Method 1

the torque of the motor of said submersible centrifugal pump versus pump motor speed is monitored in said electric drive apparatus

Methodology Applied
Scientific EffectTorque monitoring:

Implementation Method 2

submersible centrifugal pumps are widely used in pumping plants and installations for pumping fluid from large depths

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentEP4299912A1A method and an arrangement for starting pumping with a submersible centrifugal pump for pumping fluid
Publication Date: 2024.01.03 ABB (SCHWEIZ) AG
  • EP4299912A1 patent drawingFigure 1
  • EP4299912A1 patent drawingFigure 2
  • EP4299912A1 patent drawingFigure 3

AI summary

The present invention relates to the field of controlling pumps and pumping plants and installations, such as electrical devices and installations used for controlling pumps and pumping plants and installations, and more particularly to a method and an arrangement for starting pumping with a submersible centrifugal pump for pumping fluid. In the arrangement for starting pumping with a submersible centrifugal pump (2) for pumping fluid, said arrangement comprising a submersible centrifugal pump (2) and an electric drive apparatus (10) arranged for controlling the motor (22) of said submersible centrifugal pump (2), said electric drive apparatus (10) is arranged: for starting (31) an accelerating ramp (42) for ramping up the speed of the motor (22) of said submersible centrifugal pump (2); for monitoring the torque of the motor (22) of said submersible centrifugal pump (2) versus pump motor speed; and upon detecting (33) a significant increase in the derivate of monitored torque versus pump motor speed, for starting an operational pumping ramp (43) for the motor (22) of said submersible centrifugal pump (2).