Variable Pump Stop Stroke Using Pressure-Differential Feedback
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Solution Overview
Problem
Conventional variable displacement pumps face challenges in maintaining mechanical efficiency and temperature control at minimum flows, necessitating improved systems and methods for variable minimum flow stops.
Innovation Solution
A system incorporating a pressure sensing valve (PSV) and an electrohydraulic servo valve (EHSV) to adjust the minimum displacement of the variable displacement mechanism based on pressure differentials, using a piston rod and biasing member to vary the stop position, and a position sensor for feedback control.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If a fixed minimum stop is used in variable displacement pumps, then the pump mechanism temperature is controlled at maximum operational pressures, but parasitic energy loss increases at lower pressure differentials
Solution Approach 1:
The patent applies dynamics by making the minimum displacement stop variable rather than fixed. The stop position is dynamically adjusted based on the pressure differential across the pump, allowing the system to adapt to different operating conditions. This resolves the contradiction by enabling temperature control at high pressures while reducing parasitic energy loss at lower pressures through automated adjustment of the minimum displacement.
Solution Approach 2:
The patent implements feedback through a pressure differential sensing mechanism that automatically adjusts the minimum displacement stop position. The system senses the pressure differential and provides feedback to modify the stop position accordingly, creating a closed-loop control system that optimizes both temperature control and energy efficiency across varying operating conditions.
2Temperature
If a variable displacement mechanism operates at minimum flow, then temperature control is maintained, but mechanical efficiency decreases due to non-linear efficiencies
Solution Approach 1:
The patent makes the minimum displacement stop dynamic rather than static, allowing it to vary with operating conditions. This enables the pump to maintain adequate flow for temperature control while avoiding excessive minimum displacement settings that would cause non-linear mechanical efficiency losses, thereby resolving the contradiction between temperature control and mechanical efficiency.
Solution Approach 2:
The patent changes the parameter of minimum displacement based on operating conditions (pressure differential). By adjusting this key parameter dynamically, the system optimizes the balance between maintaining sufficient flow for cooling and minimizing mechanical efficiency losses associated with operating at fixed minimum displacement settings.
3Device complexity
If conventional fixed minimum stops are used, then simple system design is maintained, but adaptability to varying pressure conditions is reduced
Solution Approach 1:
The patent introduces a pressure differential sensing and feedback mechanism that automatically adjusts the minimum displacement stop. This feedback-based approach provides adaptability to varying pressure conditions while keeping the control system relatively simple, as the adjustment is automated rather than requiring complex external control systems.
Solution Approach 2:
The system applies self-service by using the pump's own operating parameters (pressure differential) to automatically adjust its minimum displacement setting. The pump essentially regulates itself based on its operating conditions, eliminating the need for complex external control systems while maintaining high adaptability to varying pressure conditions.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables dynamic adjustment of minimum displacement to optimize flow rates, reducing parasitic energy loss and maintaining mechanical efficiency across varying pressure conditions.
Implementation Method 1
A pressure sensing valve (PSV) is operatively connected between the inlet line and the outlet line to actuate a stop member to adjust stopping position of the variable stop based on pressure differential between the inlet line and the outlet line
Implementation Method 2
A biasing member can be operatively connected between the PSV housing and the valve member to bias the valve member in a first direction
Data Source
Figure 1
AI summary
A system includes a variable displacement pump (VDP (102)) in fluid communication with an inlet line (104) and with an outlet line (106). The VDP (102) includes a variable displacement mechanism (108) configured to vary pressure to the outlet line (106). The VDP (102) includes a variable stop (110) configured to vary minimum displacement of the variable displacement mechanism (108) based on position of the variable stop (110) relative to a housing of the VDP (102). A pressure sensing valve (PSV (114)) is operatively connected between the inlet line (104) and the outlet line (106) to actuate a stop member (116) to adjust stopping position of the variable stop (110) based on pressure differential between the inlet line (104) and the outlet line (106).