Puncture Needle Structure for High Flow and Distal Tip Strength

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Solution Overview

Problem

Existing puncture needles face challenges in maintaining strength at the leading end when increasing the size or number of openings to enhance fluid flow, leading to difficulty in puncturing the fossa ovalis, and have complex production processes.

Innovation Solution

A puncturing device comprising a resin tube with a metal core member and metal tip, featuring a flow path between the resin tube and metal core member, allowing communication with the lumen of a metal tube, and including openings on the resin tube for fluid discharge, which maintains strength and facilitates production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the number or size of openings in the puncture needle is increased to enhance fluid flow rate, then the flow rate of liquid is improved, but the strength of the leading end portion is decreased

Engineering Contradiction:
Improveflow rate of liquidVSAvoidstrength of leading end portion
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The puncture needle is divided into multiple components: a leading end portion with openings for fluid discharge, a shaft portion extending from the leading end, and a handle portion at the proximal end. This segmentation allows the leading end portion to be optimized for fluid flow while the shaft and handle portions provide structural strength and support.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The puncture needle combines materials with different properties: the leading end portion is made of a material suitable for tissue puncture and fluid discharge, while the shaft portion incorporates a flexible tube with a lumen. This composite structure enables the device to simultaneously achieve high fluid flow rate through multiple openings and maintain sufficient strength for puncturing the fossa ovalis.

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If the opening size or number is increased to facilitate confirmation of puncture hole, then the ease of operation is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improveease of confirmation of puncture holeVSAvoidmanufacturing complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The device is segmented into distinct functional portions: the leading end portion containing the openings for fluid ejection, the shaft portion providing structural support, and the handle portion for operator control. This segmentation simplifies manufacturing by allowing each portion to be produced and optimized independently, then assembled together.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the puncture needle have different structural characteristics optimized for their specific functions. The leading end portion has openings arranged to maximize fluid discharge for easy puncture confirmation, while the shaft portion has a lumen and flexible tube structure for strength and flexibility. This local optimization achieves ease of operation without requiring complex manufacturing throughout the entire device.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device ensures robustness at the distal end while enhancing fluid flow rate, simplifying production, and improving ease of use in puncturing the fossa ovalis.

Implementation Method 1

a metal core member (30) joined to a distal end portion of the metal tube (20)... The puncturing device (1) has a flow path (50) for a liquid, between an inner surface of the resin tube (10) and an outer surface of the metal core member (30)

Methodology Applied
Scientific EffectStructural support:

Implementation Method 2

The resin tube (10) has, in a side face thereof, an opening (11) that allows communication between the flow path (50) and outside of the resin tube (10)

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentUS12582458B2Puncturing device
Publication Date: 2026.03.24 KANEKA CORP
  • US12582458B2 patent drawing
  • US12582458B2 patent drawing
  • US12582458B2 patent drawing

AI summary

A puncturing device (1) comprising: a resin tube (10) having a distal end and a proximal end and extending in a longitudinal direction; a metal tube (20) disposed in a lumen of the resin tube (10); a metal core member (30) joined to a distal end portion of the metal tube (20); and a metal tip (40) joined to a distal end portion of the metal core member (30), wherein the puncturing device (1) has a flow path for a liquid, between an inner surface of the resin tube (10) and an outer surface of the metal core member (30), the flow path is in communication with a lumen of the metal tube (20), and the resin tube (10) has, in a side face thereof, an opening (11) that allows communication between the flow path and outside of the resin tube (10).