Puncture Repair Kit Cable Winding Tool

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Solution Overview

Problem

Conventional puncture repair kits face difficulties in storing the power cable due to its length, which complicates compact storage within the vehicle, necessitating a solution to enhance storability without increasing the kit's size.

Innovation Solution

Incorporating a winding-up tool that bundles the power cable into a predetermined shape, with a holding portion for the connection terminal, allowing easy storage and preventing the tool from being misplaced during use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the storage portion capacity is increased to store the power cable, then the power cable storability is improved, but the puncture repair kit size increases

Engineering Contradiction:
Improvepower cable storabilityVSAvoidpuncture repair kit size
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The winding-up tool is integrated into the housing by storing it within a storage portion, creating a nested structure where the tool is contained within the kit housing. This allows the cable management functionality to be incorporated without significantly increasing the overall kit volume.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The power cable is wound around the winding-up tool in a circular/coiled configuration, transforming the cable from a linear extended state to a compact three-dimensional coil. This dimensional transformation enables the long cable to be stored in a small space without increasing the kit's external dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If a winding-up tool is added to bundle the power cable, then the power cable management is improved, but the device complexity increases

Engineering Contradiction:
Improvepower cable managementVSAvoidkit structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The winding-up tool is designed to be manually operated by the user themselves. The user simply winds the cable around the tool, eliminating the need for automated winding mechanisms, motors, or complex control systems. This self-service approach provides effective cable management while keeping the device structure simple.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The winding-up tool is designed as a detachable component that can be separated from the housing. This segmentation allows the tool to be independently manufactured and assembled, simplifying the overall device structure and making maintenance easier while still providing complete cable management functionality.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10850459B2Puncture repair kit
Publication Date: 2020.12.01 THE YOKOHAMA RUBBER CO LTD
  • US10850459B2 patent drawing
  • US10850459B2 patent drawing
  • US10850459B2 patent drawing

AI summary

A puncture repair kit includes a container that stores a puncture repair liquid and a compressor that supplies compressed air. The compressor includes a power cable for connection to a power supply when in use. The power cable includes a cable body including one end connected to a compressor body and another end provided with a connection terminal. The puncture repair kit includes a winding-up tool that winds up the cable body.