Puncture Repair Kit Direct Compressor Connection

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Solution Overview

Problem

Existing puncture repair kits are unstable and difficult to use due to the tall bottle unit requiring an inverted upright position, making them prone to falling during operation, and the need for hoses that complicate the connection between the compressor device and bottle unit, reducing workability.

Innovation Solution

A puncture repair kit design where the compressor device and bottle unit are directly connected without hoses, using a connecting nozzle and joint concave portion for secure and stable operation, lowering the center of gravity and preventing falls.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the bottle unit is made tall to enclose sufficient puncture sealing agent, then the sealing agent capacity is improved, but the stability deteriorates and it becomes prone to falling

Engineering Contradiction:
Improvepuncture sealing agent capacityVSAvoidbottle unit stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The bottle unit is designed to be connected to the compressor device in an inverted upright state, changing the orientation dimension. This allows the center of gravity to be positioned lower relative to the connection point, improving stability while maintaining sufficient sealing agent capacity in the tall bottle container

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The cap is designed to function as both the closure for the bottle container and the connection interface with the compressor device. By merging these functions into a single component, the connection structure becomes more compact and stable, reducing the likelihood of falling during operation

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If hoses are used to connect the compressor device and bottle unit, then flexibility is improved, but the device complexity and workability worsen

Engineering Contradiction:
Improveconnection flexibilityVSAvoidconnection structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The hoses and intermediate connection components are completely removed from the system. The cap is designed with an integrated connection interface that directly engages with the compressor device, extracting the unnecessary intermediary elements and simplifying the overall connection structure

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The air intake port and compressed air discharge port are directly connected through the cap structure without intermediate hoses. This merging of functions into a direct connection reduces device complexity while maintaining adequate flexibility for operation

Inventive Principle:
Principle #5Merging (Combining)

3Quantity of substance

If the bottle unit is made tall, then the sealing agent capacity is improved, but the ease of operation worsens due to difficulty in preventing falls

Engineering Contradiction:
Improvepuncture sealing agent capacityVSAvoidoperation stability
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

By changing the orientation to inverted upright state and positioning the connection point above the center of gravity, the bottle unit achieves inherent stability that makes it easier to operate despite its tall structure and sufficient sealing agent capacity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The cap serves as both the bottle closure and the connection interface, creating a more compact and stable assembly that is easier to handle and less prone to falling during operation

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP2497628B1Puncture repair kit
Publication Date: 2019.01.02 SUMITOMO RUBBER INDUSTRIES LTD
  • EP2497628B1 patent drawingFigure 1
  • EP2497628B1 patent drawingFigure 2
  • EP2497628B1 patent drawingFigure 3

AI summary

Disclosed is a puncture repair kit in which a bottle unit is positioned with greater stability. A puncture repair kit (1) comprises a compressor device (2), and a bottle unit (3) in which a cap (6) is attached to an opening (5) in a bottle container (4) which houses a puncture sealing agent. The compressor device (2) comprises a compressed air discharge port (8). The cap (6) comprises an ai r intake port (27) for feedi ng compressed ai r from the compressed air discharge port (8) into the bottle container (4), and a sealing agent/compressed air removal port (7) for removing puncture sealing agent and compressed air in succession from the bottle container (4) by feeding in compressed air. The compressed air discharge port (8) and the air intake port (27) can be directly connected.