Puncture-Resistant Water Sport Footwear with Patterned Inserts

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Solution Overview

Problem

Existing water sport footwear, such as traditional neoprene booties, are inadequately protected against stingray barbs, which can penetrate easily, causing injury, and existing protective solutions are either ineffective or impractical for general use due to bulkiness and reduced mobility.

Innovation Solution

A flexible, puncture-resistant water sport footwear design featuring a combination of stretchy neoprene fabric and vulcanized rubber or nylon inserts applied in a specific pattern to cover vulnerable areas like the soles, toes, and arches, allowing for comfort and mobility while providing protection against stingray barbs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional neoprene booties are used, then comfort and flexibility are maintained, but protection against stingray barbs is insufficient

Engineering Contradiction:
Improveprotection against stingray barbsVSAvoidpenetration by stingray barbs
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent combines stretchy neoprene fabric with vulcanized rubber or nylon inserts to create a composite material structure. The neoprene provides flexibility and comfort while the vulcanized rubber or nylon inserts provide puncture resistance against stingray barbs. This composite approach resolves the contradiction by integrating materials with complementary properties into a single footwear system.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The protective inserts are strategically placed in specific high-risk areas such as the sole, toes, and arch of the booties. This localized application of puncture-resistant material provides protection where it is most needed while preserving the flexibility and comfort of the neoprene in other areas. The patterned placement optimizes protection without requiring complete coverage with rigid material.

Inventive Principle:
Principle #3Local quality

2Reliability

If heavy protective boots are used, then protection against stingray barbs is improved, but mobility and comfort are significantly reduced

Engineering Contradiction:
Improveprotection against stingray barbsVSAvoidmobility in water
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent uses thin films and flexible materials including stretchy neoprene fabric and flexible vulcanized rubber inserts. These materials provide puncture resistance while maintaining flexibility and allowing natural foot movement. The thin film approach avoids the bulkiness of traditional protective boots while retaining essential protection and mobility characteristics.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The protective footwear is divided into segments with protective inserts placed only in specific high-risk areas rather than complete rigid coverage. This segmentation allows the booties to maintain flexibility in non-critical areas while providing concentrated protection where stingray barbs most commonly strike, thereby preserving mobility while improving protection.

Inventive Principle:
Principle #1Segmentation

3Reliability

If thick vulcanized rubber layers are applied, then puncture resistance is improved, but flexibility and comfort are compromised

Engineering Contradiction:
Improvepuncture resistanceVSAvoidflexibility of material
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

Vulcanized rubber inserts of appropriate thickness are applied only in specific high-risk areas such as the sole, toes, and arch, rather than covering the entire bootie. This localized application provides necessary puncture resistance in critical zones while leaving other areas as flexible neoprene, thereby maintaining overall flexibility and comfort.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite structure combining thick puncture-resistant vulcanized rubber inserts with thin flexible neoprene fabric. The vulcanized rubber provides the necessary strength and puncture resistance, while the neoprene layer maintains flexibility and comfort. The composite material system allows each material to perform its optimal function without compromising the other.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20230104869A1Flexible puncture resistant footwear
Publication Date: 2023.04.06 DRAGONSKIN LLC
  • US20230104869A1 patent drawing
  • US20230104869A1 patent drawing
  • US20230104869A1 patent drawing

AI summary

A flexible, protective water sport footwear has a stretchy, flexible material configured to form at least one pair of booties that covers an entirety of a person's feet and ankles when worn; and a plurality of puncture resistant, non-stretchy protective materials attached in a pattern to at least one of an inner and outer side of the at least one pair of booties, the pattern providing coverage of a majority of the person's sole, toes, and arch, wherein a comfort and flexibility of the at least one pair of booties is preserved because the pattern provides gaps being occupied by the flexible material, the gaps at least being between the person's toes and arch, and along the person's Achilles tendon.