Purge Line Blockage Detection via Dynamic Pressure Rate

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Solution Overview

Problem

Existing blockage detection systems for fuel vapor purge lines in internal combustion engines face challenges in accurately detecting blockages due to fixed predetermined periods, which can lead to excessive decompression and reduced durability or inaccurate detection.

Innovation Solution

A blockage detection system that uses a computer to control negative pressure in the purge line and determines blockages based on the flow rate of inner fluid, exceeding or falling below a threshold after pressure reduction, allowing for adjustable pressure settings to prevent excessive decompression and enhance detection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a fixed predetermined period is used for blockage detection, then the detection process is simple, but it causes excessive decompression reducing durability or inaccurate blockage detection

Engineering Contradiction:
Improvedetection process simplicityVSAvoiddurability and detection accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies dynamics by transitioning from a fixed predetermined period to a dynamic detection method that adjusts the detection timing based on actual pressure changes. The computer determines blockage based on whether the pressure change rate exceeds a threshold during the decompression process, allowing the detection to adapt to varying system conditions and prevent both excessive decompression and inaccurate detection.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the detection parameter from a fixed time-based approach to a rate-based approach. Instead of using a predetermined fixed period, the system monitors the pressure change rate (dP/dt) and compares it against a threshold. This parameter change enables more precise detection that adapts to actual system behavior, resolving the contradiction between simplicity and reliability.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If a long predetermined period is used, then blockage detection accuracy is improved, but excessive decompression occurs affecting durability

Engineering Contradiction:
Improveblockage detection accuracyVSAvoidexcessive decompression damage
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent implements feedback by continuously monitoring the pressure change rate during decompression and using this information to determine blockage. The system provides feedback on the actual decompression behavior and adjusts the detection decision based on whether the rate exceeds the threshold, preventing excessive decompression while maintaining detection accuracy.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses dynamic monitoring of the pressure change rate during the decompression process, rather than relying on a fixed predetermined period. This dynamic approach allows the system to detect blockage at the appropriate moment without causing excessive decompression, thus improving both accuracy and durability.

Inventive Principle:
Principle #15Dynamics

3Reliability

If a short predetermined period is used, then durability is improved by avoiding excessive decompression, but blockage detection accuracy decreases

Engineering Contradiction:
Improvesystem durabilityVSAvoidblockage detection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent changes the detection parameter from fixed time duration to pressure change rate threshold. This parameter change allows the system to maintain short detection periods for durability while achieving high detection accuracy by monitoring whether the pressure change rate exceeds the threshold, rather than relying on prolonged decompression.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical time-based detection approach with a rate-based computational approach. Instead of using a fixed predetermined period, the computer calculates the pressure change rate and compares it against a threshold, substituting the mechanical timing mechanism with a more sophisticated computational method that improves both durability and accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system improves durability and accuracy of blockage detection in fuel vapor purge lines by dynamically controlling negative pressure and calculating flow rates using exhaust speed and elapsed time, enabling effective detection even with changes in the negative pressure pump or atmospheric pressure.

Implementation Method 1

a negative pressure source that supplies negative pressure to the purge line

Methodology Applied
Scientific EffectNegative pressure: Pressure Gradient

Data Source

PatentUS10677198B2Blockage detection system and blockage detection method
Publication Date: 2020.06.09 HONDA MOTOR CO LTD
  • US10677198B2 patent drawing
  • US10677198B2 patent drawing
  • US10677198B2 patent drawing

AI summary

A blockage determination portion 174 of a blockage detection system 30 determines that no blockage has occurred in a purge line 90, if a flow rate V of an inner fluid Fi exceeds a flow rate threshold THv while an internal pressure Pi of the purge line 90 is reduced from a first pressure value P1 to a second pressure value P2, for example. The blockage determination portion 174 determines that a blockage has occurred in the purge line 90, if the flow rate V of the inner fluid Fi falls below the flow rate threshold THv after the internal pressure Pi is reduced from the first pressure value P1 to the second pressure value P2.