Pushable Transport Cart Integrated Charging via Mechanical Connector

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Solution Overview

Problem

Existing pushable transport carts with electric and electronic devices face challenges in autonomous operation without a power cable, requiring electric storage devices that need frequent recharging, and lack effective solutions for operational safety, ease of use, and efficient charging management.

Innovation Solution

The integration of a mechanical connecting device with an electric connecting device allows for power exchange and data transmission between carts and a charging station, featuring a secure and efficient charging system with redundant connectors, voltage management, and anti-theft mechanisms, enabling self-sufficient operation and convenient handling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If an electric storage device is integrated into the pushable transport cart to enable autonomous operation without a cable, then the cart can move independently, but the storage device requires frequent recharging which reduces operational availability

Engineering Contradiction:
Improveautonomous movement capabilityVSAvoidrecharging frequency
Core Design Contradiction:
Extent of automationVSLoss of time

Solution Approach 1:

The pushable transport cart automatically recharges itself by docking with adjacent carts or charging stations without user intervention. The electric connecting device autonomously establishes electrical contact when carts are mechanically connected, enabling the storage device to recharge during normal cart interactions or at designated charging locations.

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If a mechanical connecting device is combined with an electric connecting device for simultaneous mechanical and electrical connection, then power exchange and data transmission are enabled, but the device complexity increases

Engineering Contradiction:
Improvepower exchange capabilityVSAvoidconnecting device structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The electric connecting device is integrated into the mechanical connecting device structure. When carts are mechanically connected through the mechanical connecting device (such as a coupling mechanism or hitch), the electric connecting device simultaneously establishes electrical contact through aligned contact elements, enabling power and data exchange without requiring separate connection actions.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If redundant connectors and voltage management systems are implemented for operational safety, then charging reliability is improved, but the manufacturing cost and device complexity increase

Engineering Contradiction:
Improvecharging system safetyVSAvoidconnector and voltage management structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system incorporates redundant connectors and voltage management protections that are pre-configured to prevent charging failures or safety incidents before they occur. Multiple contact elements provide backup pathways, and voltage management circuitry continuously monitors and regulates power flow to prevent overcharging, short circuits, or electrical damage.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Volume of moving object

If the electric connecting device is integrated into the mechanical connecting device, then space is saved and compact design is achieved, but the ease of operation may be reduced due to precise alignment requirements

Engineering Contradiction:
Improveconnecting device footprintVSAvoidconnection precision requirement
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The mechanical connecting device and electric connecting device are designed with asymmetric geometries that guide proper alignment during the connection process. The mechanical coupling elements feature shaped interfaces that naturally orient the carts correctly, ensuring that the electric contact elements align properly without requiring precise manual positioning by the user.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS20250023371A1Pushable transport cart and pushable transport cart system
Publication Date: 2025.01.16 EXPRESSO DEUTSCHLAND GMBH & CO KG
  • US20250023371A1 patent drawing
  • US20250023371A1 patent drawing
  • US20250023371A1 patent drawing

AI summary

The invention relates to a pushable transport cart. The pushable transport cart has an electric storage device for supplying electric power to electric and/or electronic devices. To charge the storage device, the pushable transport cart can be connected to a stockage and/or charging station via an electric connecting device, which is integrated into a connecting cord or a safety chain of the pushable transport cart.