Pusher Assembly Storage Frame for Easier Product Retrieval
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Solution Overview
Problem
Inefficient retrieval of products from storage systems, particularly in large storage centers, due to the need for physical proximity and repetitive manual effort, which can lead to strain and injury.
Innovation Solution
A storage system with a frame and a mover assembly that includes a pusher element and support member, allowing unit loads to be moved from a rearward to a forward position on a support surface, reducing the effort required for product retrieval by enabling single lifting and pushing operations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If products are stored in a three-dimensional array on racks or shelves, then storage capacity is improved, but product retrieval becomes labor-intensive and inefficient
Solution Approach 1:
The patent applies the dynamics principle by introducing a movable shelf system where shelves can be automatically repositioned along vertical rails. This allows the storage structure to dynamically adapt to retrieval needs, automatically bringing products from higher shelves down to accessible positions, thereby maintaining high storage capacity while eliminating the labor-intensive nature of manual retrieval.
2Ease of operation
If users manually locate and remove containers from shelves, then product retrieval is achieved, but repetitive strain and potential injury occur
Solution Approach 1:
The patent implements the self-service principle through an automated retrieval mechanism where the system itself performs the work of bringing products to users. The movable shelves automatically descend or reposition containers to an accessible position without requiring users to physically reach, climb, or manually handle heavy items, thereby eliminating repetitive strain and injury risks while maintaining ease of operation.
3Quantity of substance
If large storage centers include thousands of containers, then storage capacity is improved, but retrieval efficiency deteriorates
Solution Approach 1:
The patent applies segmentation by dividing the large storage center into multiple modular rack units, each equipped with independent movable shelf mechanisms. This segmentation allows parallel operation of multiple retrieval points simultaneously, enabling high-volume storage while maintaining high retrieval efficiency through distributed, concurrent access across multiple modular sections.
Data Source
AI summary
A storage system for storing products is provided that includes a frame having a first side and a second side opposite the first side and a dynamic support carried by the frame. A mover assembly is carried by the frame and is configured to engage an area of a product at rest on the dynamic support. The mover assembly moves the product along the dynamic support relative to the frame from a first location near the first side to a second location near the second side.


