Pusher-Engaged Catheter for Variable Cutting Diameter

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Solution Overview

Problem

Conventional catheters with a cutting diameter of up to 2 mm struggle to effectively cut objects in body lumens larger than 2 mm due to their standardized design.

Innovation Solution

A catheter system featuring a rotatable drive shaft, cutting member, and a pusher mechanism that introduces a bend to the distal portion, allowing for a larger cutting diameter by engaging with a pusher that includes a bent portion and elongated wires to navigate and guide the catheter to target positions within the body lumen.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional standardized catheter with a fixed cutting diameter of up to 2 mm is used, then the catheter structure is simple and easy to manufacture, but it cannot effectively cut objects in body lumens larger than 2 mm

Engineering Contradiction:
Improvecutting diameterVSAvoidcatheter structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The catheter employs a pusher mechanism that can be extended or retracted to dynamically change the cutting diameter. When the pusher is extended, it increases the effective cutting diameter beyond the standard 2 mm limitation, allowing the catheter to adapt to larger body lumens while maintaining a relatively simple base structure

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The catheter is divided into functional segments including the main catheter body and a separate pusher component. This segmentation allows the pusher to be independently controlled and positioned, enabling variable cutting diameter adjustment without redesigning the entire catheter structure

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the cutting diameter is increased to accommodate larger body lumens, then the catheter can remove objects from larger vessels, but the catheter structure becomes more complex

Engineering Contradiction:
Improvebody lumen size rangeVSAvoidmechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The pusher mechanism is nested within the catheter structure, with the pusher rod housed inside the catheter body. This nesting allows the extended cutting diameter functionality to be integrated within the existing catheter form factor without proportionally increasing overall device complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The pusher mechanism serves multiple functions: it extends the cutting diameter for larger lumens, provides additional pushing force during object removal, and can be retracted to restore the standard cutting diameter. This multi-functionality justifies the added structural complexity by delivering multiple benefits from a single mechanism

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12491338B2Catheter engaged with a pusher
Publication Date: 2025.12.09 TERUMO KK
  • US12491338B2 patent drawing
  • US12491338B2 patent drawing
  • US12491338B2 patent drawing

AI summary

A catheter for removing an object in a body lumen includes an outer tube, a shaft surrounded by the tube, a cutting member connected to the shaft to be rotated with respect to a rotation axis, a guide wire tube attached to the outer tube and having a first lumen for a guide wire and second lumens, a metal member attached to the wire tube, a part of the metal member surrounded by the member, a distal tip attached to the wire tube and having a third lumen communicating with the first lumen, and a pusher extending along the shaft, connectable to the distal tip or the metal member, and including wires that can pass through the second lumens. The pusher causes the cutting member to move toward a first surface of the body lumen when contacting an opposite second surface of the body lumen.